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CEMENT PLANTSUpdated 2 Aug 10 Nos
SPONGE IRON PLANTS 9 Nos Updated 2 Aug
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Sponge Iron Plants
Updated 10 Aug1.) Project : 1 x 30,000 TPA Sponge Iron Plant
| Equipment Specifications | ||||||||
| Project: 1x100tpd sponge iron plant | ||||||||
| Sl.no | Equipment | Qty | Basic | Excise | S.T | P,F&T | T.Price | Total |
| Lot/No | Price | 5% | per each | Price | ||||
| package 1 | ||||||||
| Vibrating Feeder, 50 TPH | 1 | 75000 | 7725 | 3309 | 3750 | 89784 | 89784 | |
| Type: Unbalanced motors | ||||||||
| Vibrating Screen, 50 tph | 1 | 375000 | 38625 | 16545 | 18750 | 448920 | 448920 | |
| with dust covers,motor base frame etc. | ||||||||
| Vibrating Feeder, 50 TPH | 1 | 75000 | 7725 | 3309 | 3750 | 89784 | 89784 | |
| Type: Unbalanced motors | ||||||||
| Vibrating screen 20tph | 1 | 350000 | 36050 | 15442 | 17500 | 418992 | 418992 | |
| Vibrating Screen, 50 tph | 1 | 375000 | 38625 | 16545 | 18750 | 448920 | 448920 | |
| with dust covers,motor base frame etc. | ||||||||
| Vibrating Screen, 50 tph | 1 | 375000 | 38625 | 16545 | 18750 | 448920 | 448920 | |
| with dust covers,motor base frame etc. | ||||||||
| package 2 | ||||||||
| Coal impactor , 50 tph | 1 | 650000 | 66950 | 28678 | 32500 | 778128 | 778128 | |
| size: dia 1000x1000 wide | ||||||||
| Double roll crusher 10 tph | 1 | 600000 | 61800 | 26472 | 30000 | 718272 | 718272 | |
| package 3 | ||||||||
| Weigh feeders | 5 | 325000 | 33475 | 14339 | 16250 | 389064 | 1945320 | |
| package 4 | ||||||||
| KILN& COOLER EQUIPMENT | ||||||||
| Abc, Kiln & Cooler assembly | 1 | 18000000 | 1854000 | 794160 | 2000000 | 22648160 | 22648160 | |
| package 5 | ||||||||
| Refractory | 1 | 6000000 | 618000 | 264720 | 300000 | 7182720 | 7182720 | |
| s.s anchors | ||||||||
| package 6 | ||||||||
| Pnumatic cylinders | 1 | 550000 | 56650 | 24266 | 27500 | 658416 | 658416 | |
| Hydraulic system for Emergency stack cap | 0 | |||||||
| power pack with cylinder with all accessories | ||||||||
| like pr gauge, relief valve,solenoid valves along | ||||||||
| with 2nos of 2000mm long flexible hose with | ||||||||
| suitable male/female ends | ||||||||
| package 7 | ||||||||
| Sealing air fan with motor | 1 | 12000 | 1236 | 529.44 | 600 | 14365.44 | 14365.44 | |
| type- shaft mounted | ||||||||
| Shell air fans, shaft mounted with motor | 9 | 16500 | 1699.5 | 727.98 | 825 | 19752.48 | 177772.32 | |
| CB fan | 2 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 47884.8 | |
| Fans for ABC | 3 | 12000 | 1236 | 529.44 | 600 | 14365.44 | 43096.32 | |
| type- shaft mounted | ||||||||
| Nose cooling fans | 4 | 12000 | 1236 | 529.44 | 600 | 14365.44 | 57461.76 | |
| type- shaft mounted | ||||||||
| For kiln & cooler | ||||||||
| LDO/HSD pump | 1 | 35000 | 3605 | 1544.2 | 1750 | 41899.2 | 41899.2 | |
| package 8 | ||||||||
| Themo wells | 8 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 191539.2 | |
| Butterfly damper 125 mm | 4 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 16759.68 | |
| Butterfly damper 150 mm | 3 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 12569.76 | |
| Butterfly damper 200mm | 15 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 62848.8 | |
| Butterfly damper 250 mm | 4 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 16759.68 | |
| Water spray nozzles | 1 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 23942.4 | |
| spray angle: 90/80 deg | ||||||||
| Oil spray nozzles set | 1 | 15000 | 1545 | 661.8 | 750 | 17956.8 | 17956.8 | |
| package 9 | ||||||||
| Water pumps with motor & base frame | 2 | 80000 | 8240 | 3529.6 | 4000 | 95769.6 | 191539.2 | |
| complete---for abc | ||||||||
| De- Water pumps | 1 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 23942.4 | |
| Make up water pump | 1 | 55000 | 5665 | 2426.6 | 2750 | 65841.6 | 65841.6 | |
| Cooler Water pumps 180 cum | 2 | 85000 | 8755 | 3750.2 | 4250 | 101755.2 | 203510.4 | |
| package 10 | ||||||||
| D.P Flap | 4 | 40000 | 4120 | 1764.8 | 2000 | 47884.8 | 191539.2 | |
| Electrical slip rings--9nos | 1 | 350000 | 36050 | 15442 | 17500 | 418992 | 418992 | |
| D.P Valve | 2 | 120000 | 12360 | 5294.4 | 6000 | 143654.4 | 287308.8 | |
| package 11 | ||||||||
| Kiln slip rings ( stationary+ rotary) | 1 | 450000 | 46350 | 19854 | 22500 | 538704 | 538704 | |
| Hyd system for kiln thrust | ||||||||
| package 12 | ||||||||
| Lobe compressor | 1 | 120000 | 12360 | 5294.4 | 6000 | 143654.4 | 143654.4 | |
| package 13 | ||||||||
| Coal injector | 2 | 125000 | 12875 | 5515 | 6250 | 149640 | 299280 | |
| package 14 | ||||||||
| Kiln feed tube | 1 | 425000 | 43775 | 18751 | 21250 | 508776 | 508776 | |
| Coal throw pipe | 2 | 80000 | 8240 | 3529.6 | 4000 | 95769.6 | 191539.2 | |
| Central burner | 2 | 325000 | 33475 | 14339 | 16250 | 389064 | 778128 | |
| Swirler for cb | 2 | 4000 | 412 | 176.48 | 200 | 4788.48 | 9576.96 | |
| Air tubes | 8 | 200000 | 20600 | 8824 | 10000 | 239424 | 1915392 | |
| Radiation protection tubes | 8 | 135000 | 13905 | 5956.2 | 6750 | 161611.2 | 1292889.6 | |
| Swirlers | 9 | 4000 | 412 | 176.48 | 200 | 4788.48 | 43096.32 | |
| Submerged nozzles | 14 | 4000 | 412 | 176.48 | 200 | 4788.48 | 67038.72 | |
| package 15 | ||||||||
| Grease pump | 4 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 95769.6 | |
| package 16 | ||||||||
| 0 | ||||||||
| Kiln & Cooler main gear box (package) | 1 | 2200000 | 226600 | 97064 | 110000 | 2633664 | 2633664 | |
| package 17 | ||||||||
| Air compressor | 1 | 600000 | 61800 | 26472 | 30000 | 718272 | 718272 | |
| package 18 | ||||||||
| Wet scrapper | 1 | 600000 | 61800 | 26472 | 30000 | 718272 | 718272 | |
| Volumetric feeders | 1 | 75000 | 7725 | 3309 | 3750 | 89784 | 89784 | |
| package 19 | ||||||||
| Tramp iron separator | 1 | 110000 | 11330 | 4853.2 | 5500 | 131683.2 | 131683.2 | |
| Type: permanent magnet | ||||||||
| Magnetic separators | 2 | 425000 | 43775 | 18751 | 21250 | 508776 | 1017552 | |
| package 20 | ||||||||
| 500 Width belt | 1400 | 1000 | 103 | 44.12 | 50 | 1197.12 | 1675968 | |
| 650 Width belt | 200 | 1400 | 144.2 | 61.768 | 70 | 1675.968 | 335193.6 | |
| 500 shr Width belt | 200 | 1200 | 123.6 | 52.944 | 60 | 1436.544 | 287308.8 | |
| package 21 | ||||||||
| Conveyor equipment for 500 wide belt | 0 | 0 | ||||||
| Conveyor equipment for 650 wide belt | 1 | 2000000 | 206000 | 88240 | 100000 | 2394240 | 2394240 | |
| package 22 | ||||||||
| Gear boxes and couplings | 1 | 700000 | 72100 | 30884 | 35000 | 837984 | 837984 | |
| package 23 | ||||||||
| POLLUTION CONTROL EQUIPMENTS | ||||||||
| coal ckt | 1 | 250000 | 25750 | 11030 | 12500 | 299280 | 299280 | |
| iron ore ckt | 1 | 250000 | 25750 | 11030 | 12500 | 299280 | 299280 | |
| cooler discharge ckt | 1 | 250000 | 25750 | 11030 | 12500 | 299280 | 299280 | |
| coal injection ckt | 1 | 250000 | 25750 | 11030 | 12500 | 299280 | 299280 | |
| stock house | 1 | 250000 | 25750 | 11030 | 12500 | 299280 | 299280 | |
| product separation ckt | 1 | 250000 | 25750 | 11030 | 12500 | 299280 | 299280 | |
| package 24 | ||||||||
| GCT + ESP/ Recupprator + Bag filter | 1 | 7200000 | 741600 | 317664 | 360000 | 8619264 | 8619264 | |
| package 25 | ||||||||
| LAB EQUIPMENTS | 1 | 500000 | 51500 | 22060 | 25000 | 598560 | 598560 | |
| package 26 | ||||||||
| D.G set 750 kva | 1 | 4100000 | 422300 | 180892 | 205000 | 4908192 | 4908192 | |
| package 27 | ||||||||
| ELECTRICALS | ||||||||
| Transformer -- 1500 kva | 1 | 1000000 | 103000 | 44120 | 50000 | 1197120 | 1197120 | |
| PCC panel &MCC panels | 1 | 2700000 | 278100 | 119124 | 135000 | 3232224 | 3232224 | |
| package 28 | ||||||||
| PLC+Instrumentation | 1 | 2700000 | 278100 | 119124 | 135000 | 3232224 | 3232224 | |
| Kiln motor control panel | ||||||||
| Cooler motor control panel | ||||||||
| Shell air fans control panel | ||||||||
| Volumetric feeder control panel | ||||||||
| Lobe compressor | ||||||||
| Coal impactor | ||||||||
| c.b fan | ||||||||
| package 29 | ||||||||
| Power & Instrumentation cables | 1 | 2500000 | 257500 | 110300 | 125000 | 2992800 | 2992800 | |
| package 30 | ||||||||
| Lighting | 1 | 800000 | 82400 | 35296 | 40000 | 957696 | 957696 | |
| package 31 | ||||||||
| Motors for equipments and conveyors | 1 | 1800000 | 185400 | 79416 | 90000 | 2154816 | 2154816 | |
| MISCELLANEOUS | ||||||||
| Weigh bridge | 1 | 800000 | 82400 | 35296 | 40000 | 957696 | 957696 | |
| Hard ware, foundation bolts etc | 1 | 1500000 | 154500 | 66180 | 75000 | 1795680 | 1795680 | |
| 87149584 | ||||||||
2.) Project : 2 x 30,000 TPA Sponge Iron Plant
| Sl.no | Equipment | Qty | Basic | Excise | S.T | P,F&T | T.Price | Total |
| Lot/No | Price | 5% | per each | Price | ||||
| package 1 | ||||||||
| Vibrating Feeder, 50 TPH | 1 | 75000 | 7725 | 3309 | 3750 | 89784 | 89784 | |
| Type: Unbalanced motors | ||||||||
| Vibrating Screen, 50 tph | 1 | 375000 | 38625 | 16545 | 18750 | 448920 | 448920 | |
| with dust covers,motor base frame etc. | ||||||||
| Vibrating Feeder, 50 TPH | 1 | 75000 | 7725 | 3309 | 3750 | 89784 | 89784 | |
| Type: Unbalanced motors | ||||||||
| Vibrating screen 20tph | 1 | 350000 | 36050 | 15442 | 17500 | 418992 | 418992 | |
| Vibrating Screen, 50 tph | 1 | 375000 | 38625 | 16545 | 18750 | 448920 | 448920 | |
| with dust covers,motor base frame etc. | ||||||||
| Vibrating Screen, 50 tph | 1 | 375000 | 38625 | 16545 | 18750 | 448920 | 448920 | |
| with dust covers,motor base frame etc. | ||||||||
| package 2 | ||||||||
| Coal impactor , 50 tph | 1 | 650000 | 66950 | 28678 | 32500 | 778128 | 778128 | |
| size: dia 1000x1000 wide | ||||||||
| Double roll crusher 10 tph | 1 | 600000 | 61800 | 26472 | 30000 | 718272 | 718272 | |
| package 3 | ||||||||
| Weigh feeders | 10 | 325000 | 33475 | 14339 | 16250 | 389064 | 3890640 | |
| package 4 | ||||||||
| KILN& COOLER EQUIPMENT | ||||||||
| Abc, Kiln & Cooler assembly | 2 | 18500000 | 1905500 | 816220 | 2000000 | 23221720 | 46443440 | |
| package 5 | ||||||||
| Refractory | 2 | 6000000 | 618000 | 264720 | 300000 | 7182720 | 14365440 | |
| s.s anchors | ||||||||
| package 6 | ||||||||
| Pnumatic cylinders | 2 | 550000 | 56650 | 24266 | 27500 | 658416 | 1316832 | |
| Hydraulic system for Emergency stack cap | 0 | |||||||
| power pack with cylinder with all accessories | ||||||||
| like pr gauge, relief valve,solenoid valves along | ||||||||
| with 2nos of 2000mm long flexible hose with | ||||||||
| suitable male/female ends | ||||||||
| package 7 | ||||||||
| Sealing air fan with motor | 3 | 12000 | 1236 | 529.44 | 600 | 14365.44 | 43096.32 | |
| type- shaft mounted | ||||||||
| Shell air fans, shaft mounted with motor | 18 | 16500 | 1699.5 | 727.98 | 825 | 19752.48 | 355544.64 | |
| CB fan | 3 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 71827.2 | |
| Fans for ABC | 6 | 12000 | 1236 | 529.44 | 600 | 14365.44 | 86192.64 | |
| type- shaft mounted | ||||||||
| Nose cooling fans | 7 | 12000 | 1236 | 529.44 | 600 | 14365.44 | 100558.08 | |
| type- shaft mounted | ||||||||
| For kiln & cooler | ||||||||
| LDO/HSD pump | 2 | 35000 | 3605 | 1544.2 | 1750 | 41899.2 | 83798.4 | |
| package 8 | ||||||||
| Themo wells | 16 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 383078.4 | |
| Butterfly damper 125 mm | 8 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 33519.36 | |
| Butterfly damper 150 mm | 6 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 25139.52 | |
| Butterfly damper 200mm | 30 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 125697.6 | |
| Butterfly damper 250 mm | 8 | 3500 | 360.5 | 154.42 | 175 | 4189.92 | 33519.36 | |
| Water spray nozzles | 2 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 47884.8 | |
| spray angle: 90/80 deg | ||||||||
| Oil spray nozzles set | 2 | 15000 | 1545 | 661.8 | 750 | 17956.8 | 35913.6 | |
| package 9 | ||||||||
| Water pumps with motor & base frame | 3 | 80000 | 8240 | 3529.6 | 4000 | 95769.6 | 287308.8 | |
| complete---for abc | ||||||||
| De- Water pumps | 3 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 71827.2 | |
| Make up water pump | 2 | 55000 | 5665 | 2426.6 | 2750 | 65841.6 | 131683.2 | |
| Cooler Water pumps 180 cum | 3 | 85000 | 8755 | 3750.2 | 4250 | 101755.2 | 305265.6 | |
| package 10 | ||||||||
| D.P Flap | 8 | 40000 | 4120 | 1764.8 | 2000 | 47884.8 | 383078.4 | |
| Electrical slip rings--9nos | 2 | 350000 | 36050 | 15442 | 17500 | 418992 | 837984 | |
| D.P Valve | 4 | 120000 | 12360 | 5294.4 | 6000 | 143654.4 | 574617.6 | |
| package 11 | ||||||||
| Kiln slip rings ( stationary+ rotary) | 2 | 450000 | 46350 | 19854 | 22500 | 538704 | 1077408 | |
| Hyd system for kiln thrust | ||||||||
| package 12 | ||||||||
| Lobe compressor | 3 | 120000 | 12360 | 5294.4 | 6000 | 143654.4 | 430963.2 | |
| package 13 | ||||||||
| Coal injector | 4 | 125000 | 12875 | 5515 | 6250 | 149640 | 598560 | |
| package 14 | ||||||||
| Kiln feed tube | 2 | 425000 | 43775 | 18751 | 21250 | 508776 | 1017552 | |
| Coal throw pipe | 4 | 80000 | 8240 | 3529.6 | 4000 | 95769.6 | 383078.4 | |
| Central burner | 4 | 325000 | 33475 | 14339 | 16250 | 389064 | 1556256 | |
| Swirler for cb | 4 | 4000 | 412 | 176.48 | 200 | 4788.48 | 19153.92 | |
| Air tubes | 16 | 200000 | 20600 | 8824 | 10000 | 239424 | 3830784 | |
| Radiation protection tubes | 16 | 135000 | 13905 | 5956.2 | 6750 | 161611.2 | 2585779.2 | |
| Swirlers | 18 | 4000 | 412 | 176.48 | 200 | 4788.48 | 86192.64 | |
| Submerged nozzles | 28 | 4000 | 412 | 176.48 | 200 | 4788.48 | 134077.44 | |
| package 15 | ||||||||
| Grease pump | 8 | 20000 | 2060 | 882.4 | 1000 | 23942.4 | 191539.2 | |
| package 16 | ||||||||
| 0 | ||||||||
| Kiln & Cooler main gear box (package) | 2 | 2400000 | 247200 | 105888 | 120000 | 2873088 | 5746176 | |
| package 17 | ||||||||
| Air compressor | 2 | 600000 | 61800 | 26472 | 30000 | 718272 | 1436544 | |
| package 18 | ||||||||
| Wet scrapper | 2 | 600000 | 61800 | 26472 | 30000 | 718272 | 1436544 | |
| Volumetric feeders | 2 | 75000 | 7725 | 3309 | 3750 | 89784 | 179568 | |
| package 19 | ||||||||
| Tramp iron separator | 1 | 110000 | 11330 | 4853.2 | 5500 | 131683.2 | 131683.2 | |
| Type: permanent magnet | ||||||||
| Magnetic separators | 2 | 425000 | 43775 | 18751 | 21250 | 508776 | 1017552 | |
| package 20 | ||||||||
| 500 Width belt | 2000 | 1000 | 103 | 44.12 | 50 | 1197.12 | 2394240 | |
| 650 Width belt | 200 | 1400 | 144.2 | 61.768 | 70 | 1675.968 | 335193.6 | |
| 500 shr Width belt | 400 | 1200 | 123.6 | 52.944 | 60 | 1436.544 | 574617.6 | |
| package 21 | ||||||||
| Conveyor equipment for 500 wide belt | 0 | 0 | ||||||
| Conveyor equipment for 650 wide belt | 1 | 3200000 | 329600 | 141184 | 160000 | 3830784 | 3830784 | |
| package 22 | ||||||||
| Gear boxes and couplings | 1 | 1400000 | 144200 | 61768 | 70000 | 1675968 | 1675968 | |
| package 23 | ||||||||
| POLLUTION CONTROL EQUIPMENTS | ||||||||
| coal ckt | 1 | 300000 | 30900 | 13236 | 15000 | 359136 | 359136 | |
| iron ore ckt | 1 | 300000 | 30900 | 13236 | 15000 | 359136 | 359136 | |
| cooler discharge ckt | 2 | 300000 | 30900 | 13236 | 15000 | 359136 | 718272 | |
| coal injection ckt | 1 | 300000 | 30900 | 13236 | 15000 | 359136 | 359136 | |
| stock house | 1 | 300000 | 30900 | 13236 | 15000 | 359136 | 359136 | |
| product separation ckt | 1 | 400000 | 41200 | 17648 | 20000 | 478848 | 478848 | |
| package 24 | ||||||||
| GCT + ESP/ Recupprator + Bag filter | 2 | 7800000 | 803400 | 344136 | 390000 | 9337536 | 18675072 | |
| package 25 | ||||||||
| LAB EQUIPMENTS | 1 | 800000 | 82400 | 35296 | 40000 | 957696 | 957696 | |
| package 26 | ||||||||
| D.G set 750 kva | 1 | 4500000 | 463500 | 198540 | 225000 | 5387040 | 5387040 | |
| package 27 | ||||||||
| ELECTRICALS | ||||||||
| Transformer -- 1500 kva | 1 | 1000000 | 103000 | 44120 | 50000 | 1197120 | 1197120 | |
| PCC panel &MCC panels | 1 | 4200000 | 432600 | 185304 | 210000 | 5027904 | 5027904 | |
| package 28 | ||||||||
| PLC+Instrumentation | 1 | 5400000 | 556200 | 238248 | 270000 | 6464448 | 6464448 | |
| Kiln motor control panel | ||||||||
| Cooler motor control panel | ||||||||
| Shell air fans control panel | ||||||||
| Volumetric feeder control panel | ||||||||
| Lobe compressor | ||||||||
| Coal impactor | ||||||||
| c.b fan | ||||||||
| package 29 | ||||||||
| Power & Instrumentation cables | 1 | 3500000 | 360500 | 154420 | 175000 | 4189920 | 4189920 | |
| package 30 | ||||||||
| Lighting | 1 | 1200000 | 123600 | 52944 | 60000 | 1436544 | 1436544 | |
| package 31 | ||||||||
| Motors for equipments and conveyors | 1 | 2700000 | 278100 | 119124 | 135000 | 3232224 | 3232224 | |
| MISCELLANEOUS | ||||||||
| Weigh bridge | 1 | 800000 | 82400 | 35296 | 40000 | 957696 | 957696 | |
| Hard ware, foundation bolts etc | 1 | 2000000 | 206000 | 88240 | 100000 | 2394240 | 2394240 | |
| 156699389 | ||||||||
| TOTAL | ||||||||
| Civil work | 11000000 | |||||||
| Structural work | 16000000 | |||||||
| G.C.Sheets | 1 | 3200000 | 3200000 | 3200000 | ||||
| Cement | 20000 | 220 | 4400000 | |||||
| Structural Steel | 1100 | 36000 | 39600000 | |||||
| Reinforcement steel | 200 | 32000 | 6400000 | |||||
| TOTAL | 237299389 | |||||||
