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CEMENT PLANTSUpdated 2 Aug 10 Nos
SPONGE IRON PLANTS 9 Nos Updated 2 Aug







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Sponge Iron Plants Updated 10 Aug

1.) Project : 1 x 30,000 TPA Sponge Iron Plant

Equipment Specifications
Project: 1x100tpd sponge iron plant
Sl.no Equipment Qty Basic Excise S.T P,F&T T.Price Total
Lot/No Price 5% per each Price
package   1
Vibrating Feeder, 50 TPH 1 75000 7725 3309 3750 89784 89784
Type: Unbalanced motors
Vibrating Screen, 50 tph  1 375000 38625 16545 18750 448920 448920
with dust covers,motor base frame etc.
Vibrating Feeder, 50 TPH 1 75000 7725 3309 3750 89784 89784
Type: Unbalanced motors
Vibrating screen   20tph 1 350000 36050 15442 17500 418992 418992
Vibrating Screen, 50 tph  1 375000 38625 16545 18750 448920 448920
with dust covers,motor base frame etc.
Vibrating Screen, 50 tph  1 375000 38625 16545 18750 448920 448920
with dust covers,motor base frame etc.
package   2
Coal impactor , 50 tph 1 650000 66950 28678 32500 778128 778128
size: dia 1000x1000 wide
Double roll crusher    10  tph 1 600000 61800 26472 30000 718272 718272
package   3
Weigh feeders 5 325000 33475 14339 16250 389064 1945320
package   4
KILN& COOLER EQUIPMENT
Abc, Kiln & Cooler assembly 1 18000000 1854000 794160 2000000 22648160 22648160
package   5
Refractory 1 6000000 618000 264720 300000 7182720 7182720
s.s anchors
package   6
Pnumatic cylinders 1 550000 56650 24266 27500 658416 658416
Hydraulic system for Emergency stack cap 0
power pack with cylinder with all accessories
like pr gauge, relief valve,solenoid valves along
with 2nos of 2000mm long flexible hose with
suitable male/female ends
package   7
Sealing air fan with motor 1 12000 1236 529.44 600 14365.44 14365.44
type- shaft mounted
Shell air fans,   shaft mounted  with motor 9 16500 1699.5 727.98 825 19752.48 177772.32
CB fan 2 20000 2060 882.4 1000 23942.4 47884.8
Fans for ABC 3 12000 1236 529.44 600 14365.44 43096.32
type- shaft mounted
Nose cooling fans  4 12000 1236 529.44 600 14365.44 57461.76
type- shaft mounted
For kiln  &  cooler
LDO/HSD pump 1 35000 3605 1544.2 1750 41899.2 41899.2
package   8
Themo wells 8 20000 2060 882.4 1000 23942.4 191539.2
Butterfly damper   125  mm 4 3500 360.5 154.42 175 4189.92 16759.68
Butterfly damper  150  mm 3 3500 360.5 154.42 175 4189.92 12569.76
Butterfly damper    200mm 15 3500 360.5 154.42 175 4189.92 62848.8
Butterfly damper    250  mm 4 3500 360.5 154.42 175 4189.92 16759.68
Water spray nozzles 1 20000 2060 882.4 1000 23942.4 23942.4
spray angle:  90/80  deg
Oil spray nozzles   set  1 15000 1545 661.8 750 17956.8 17956.8
package   9
Water pumps with motor & base frame  2 80000 8240 3529.6 4000 95769.6 191539.2
complete---for abc
De- Water pumps 1 20000 2060 882.4 1000 23942.4 23942.4
Make up water pump 1 55000 5665 2426.6 2750 65841.6 65841.6
Cooler  Water pumps   180 cum 2 85000 8755 3750.2 4250 101755.2 203510.4
package   10
D.P Flap 4 40000 4120 1764.8 2000 47884.8 191539.2
Electrical slip rings--9nos  1 350000 36050 15442 17500 418992 418992
D.P Valve 2 120000 12360 5294.4 6000 143654.4 287308.8
package   11
Kiln slip rings ( stationary+ rotary) 1 450000 46350 19854 22500 538704 538704
Hyd system for kiln thrust
package   12
Lobe compressor 1 120000 12360 5294.4 6000 143654.4 143654.4
package   13
Coal injector 2 125000 12875 5515 6250 149640 299280
package   14
Kiln feed tube 1 425000 43775 18751 21250 508776 508776
Coal throw pipe 2 80000 8240 3529.6 4000 95769.6 191539.2
Central burner 2 325000 33475 14339 16250 389064 778128
Swirler for cb 2 4000 412 176.48 200 4788.48 9576.96
Air tubes 8 200000 20600 8824 10000 239424 1915392
Radiation protection tubes 8 135000 13905 5956.2 6750 161611.2 1292889.6
Swirlers 9 4000 412 176.48 200 4788.48 43096.32
Submerged nozzles 14 4000 412 176.48 200 4788.48 67038.72
package   15
Grease pump 4 20000 2060 882.4 1000 23942.4 95769.6
package   16
0
Kiln & Cooler  main gear box (package) 1 2200000 226600 97064 110000 2633664 2633664
package   17
Air compressor  1 600000 61800 26472 30000 718272 718272
package   18
Wet scrapper 1 600000 61800 26472 30000 718272 718272
Volumetric feeders 1 75000 7725 3309 3750 89784 89784
package   19
Tramp iron separator 1 110000 11330 4853.2 5500 131683.2 131683.2
Type: permanent magnet
Magnetic separators 2 425000 43775 18751 21250 508776 1017552
package   20
500 Width belt 1400 1000 103 44.12 50 1197.12 1675968
650 Width belt 200 1400 144.2 61.768 70 1675.968 335193.6
500 shr Width belt 200 1200 123.6 52.944 60 1436.544 287308.8
package   21
Conveyor equipment for 500 wide belt 0 0
Conveyor equipment for 650 wide belt 1 2000000 206000 88240 100000 2394240 2394240
package   22
Gear boxes and couplings 1 700000 72100 30884 35000 837984 837984
package   23
POLLUTION CONTROL EQUIPMENTS
coal ckt 1 250000 25750 11030 12500 299280 299280
iron ore ckt 1 250000 25750 11030 12500 299280 299280
cooler discharge ckt 1 250000 25750 11030 12500 299280 299280
coal injection  ckt 1 250000 25750 11030 12500 299280 299280
stock house 1 250000 25750 11030 12500 299280 299280
product separation ckt 1 250000 25750 11030 12500 299280 299280
package   24
GCT + ESP/ Recupprator + Bag filter 1 7200000 741600 317664 360000 8619264 8619264
package   25
LAB  EQUIPMENTS 1 500000 51500 22060 25000 598560 598560
package   26
D.G set   750  kva 1 4100000 422300 180892 205000 4908192 4908192
package   27
ELECTRICALS
Transformer  -- 1500 kva 1 1000000 103000 44120 50000 1197120 1197120
PCC panel &MCC panels 1 2700000 278100 119124 135000 3232224 3232224
package   28
PLC+Instrumentation 1 2700000 278100 119124 135000 3232224 3232224
Kiln motor control panel
Cooler motor control panel
Shell air fans control panel
Volumetric feeder control panel
Lobe compressor
Coal impactor
c.b  fan
package   29
Power & Instrumentation cables 1 2500000 257500 110300 125000 2992800 2992800
package   30
Lighting 1 800000 82400 35296 40000 957696 957696
package   31
Motors for equipments and conveyors 1 1800000 185400 79416 90000 2154816 2154816
MISCELLANEOUS
Weigh bridge 1 800000 82400 35296 40000 957696 957696
Hard ware, foundation bolts etc 1 1500000 154500 66180 75000 1795680 1795680
     87149584


2.) Project : 2 x 30,000 TPA Sponge Iron Plant

Sl.no Equipment Qty Basic Excise S.T P,F&T T.Price Total
Lot/No Price 5% per each Price
package   1
Vibrating Feeder, 50 TPH 1 75000 7725 3309 3750 89784 89784
Type: Unbalanced motors
Vibrating Screen, 50 tph  1 375000 38625 16545 18750 448920 448920
with dust covers,motor base frame etc.
Vibrating Feeder, 50 TPH 1 75000 7725 3309 3750 89784 89784
Type: Unbalanced motors
Vibrating screen   20tph 1 350000 36050 15442 17500 418992 418992
Vibrating Screen, 50 tph  1 375000 38625 16545 18750 448920 448920
with dust covers,motor base frame etc.
Vibrating Screen, 50 tph  1 375000 38625 16545 18750 448920 448920
with dust covers,motor base frame etc.
package   2
Coal impactor , 50 tph 1 650000 66950 28678 32500 778128 778128
size: dia 1000x1000 wide
Double roll crusher    10  tph 1 600000 61800 26472 30000 718272 718272
package   3
Weigh feeders 10 325000 33475 14339 16250 389064 3890640
package   4
KILN& COOLER EQUIPMENT
Abc, Kiln & Cooler assembly 2 18500000 1905500 816220 2000000 23221720 46443440
package   5
Refractory 2 6000000 618000 264720 300000 7182720 14365440
s.s anchors
package   6
Pnumatic cylinders 2 550000 56650 24266 27500 658416 1316832
Hydraulic system for Emergency stack cap 0
power pack with cylinder with all accessories
like pr gauge, relief valve,solenoid valves along
with 2nos of 2000mm long flexible hose with
suitable male/female ends
package   7
Sealing air fan with motor 3 12000 1236 529.44 600 14365.44 43096.32
type- shaft mounted
Shell air fans,   shaft mounted  with motor 18 16500 1699.5 727.98 825 19752.48 355544.64
CB fan 3 20000 2060 882.4 1000 23942.4 71827.2
Fans for ABC 6 12000 1236 529.44 600 14365.44 86192.64
type- shaft mounted
Nose cooling fans  7 12000 1236 529.44 600 14365.44 100558.08
type- shaft mounted
For kiln  &  cooler
LDO/HSD pump 2 35000 3605 1544.2 1750 41899.2 83798.4
package   8
Themo wells 16 20000 2060 882.4 1000 23942.4 383078.4
Butterfly damper   125  mm 8 3500 360.5 154.42 175 4189.92 33519.36
Butterfly damper  150  mm 6 3500 360.5 154.42 175 4189.92 25139.52
Butterfly damper    200mm 30 3500 360.5 154.42 175 4189.92 125697.6
Butterfly damper    250  mm 8 3500 360.5 154.42 175 4189.92 33519.36
Water spray nozzles 2 20000 2060 882.4 1000 23942.4 47884.8
spray angle:  90/80  deg
Oil spray nozzles   set  2 15000 1545 661.8 750 17956.8 35913.6
package   9
Water pumps with motor & base frame  3 80000 8240 3529.6 4000 95769.6 287308.8
complete---for abc
De- Water pumps 3 20000 2060 882.4 1000 23942.4 71827.2
Make up water pump 2 55000 5665 2426.6 2750 65841.6 131683.2
Cooler  Water pumps   180 cum 3 85000 8755 3750.2 4250 101755.2 305265.6
package   10
D.P Flap 8 40000 4120 1764.8 2000 47884.8 383078.4
Electrical slip rings--9nos  2 350000 36050 15442 17500 418992 837984
D.P Valve 4 120000 12360 5294.4 6000 143654.4 574617.6
package   11
Kiln slip rings ( stationary+ rotary) 2 450000 46350 19854 22500 538704 1077408
Hyd system for kiln thrust
package   12
Lobe compressor 3 120000 12360 5294.4 6000 143654.4 430963.2
package   13
Coal injector 4 125000 12875 5515 6250 149640 598560
package   14
Kiln feed tube 2 425000 43775 18751 21250 508776 1017552
Coal throw pipe 4 80000 8240 3529.6 4000 95769.6 383078.4
Central burner 4 325000 33475 14339 16250 389064 1556256
Swirler for cb 4 4000 412 176.48 200 4788.48 19153.92
Air tubes 16 200000 20600 8824 10000 239424 3830784
Radiation protection tubes 16 135000 13905 5956.2 6750 161611.2 2585779.2
Swirlers 18 4000 412 176.48 200 4788.48 86192.64
Submerged nozzles 28 4000 412 176.48 200 4788.48 134077.44
package   15
Grease pump 8 20000 2060 882.4 1000 23942.4 191539.2
package   16
0
Kiln & Cooler  main gear box (package) 2 2400000 247200 105888 120000 2873088 5746176
package   17
Air compressor  2 600000 61800 26472 30000 718272 1436544
package   18
Wet scrapper 2 600000 61800 26472 30000 718272 1436544
Volumetric feeders 2 75000 7725 3309 3750 89784 179568
package   19
Tramp iron separator 1 110000 11330 4853.2 5500 131683.2 131683.2
Type: permanent magnet
Magnetic separators 2 425000 43775 18751 21250 508776 1017552
package   20
500 Width belt 2000 1000 103 44.12 50 1197.12 2394240
650 Width belt 200 1400 144.2 61.768 70 1675.968 335193.6
500 shr Width belt 400 1200 123.6 52.944 60 1436.544 574617.6
package   21
Conveyor equipment for 500 wide belt 0 0
Conveyor equipment for 650 wide belt 1 3200000 329600 141184 160000 3830784 3830784
package   22
Gear boxes and couplings 1 1400000 144200 61768 70000 1675968 1675968
package   23
POLLUTION CONTROL EQUIPMENTS
coal ckt 1 300000 30900 13236 15000 359136 359136
iron ore ckt 1 300000 30900 13236 15000 359136 359136
cooler discharge ckt 2 300000 30900 13236 15000 359136 718272
coal injection  ckt 1 300000 30900 13236 15000 359136 359136
stock house 1 300000 30900 13236 15000 359136 359136
product separation ckt 1 400000 41200 17648 20000 478848 478848
package   24
GCT + ESP/ Recupprator + Bag filter 2 7800000 803400 344136 390000 9337536 18675072
package   25
LAB  EQUIPMENTS 1 800000 82400 35296 40000 957696 957696
package   26
D.G set   750  kva 1 4500000 463500 198540 225000 5387040 5387040
package   27
ELECTRICALS
Transformer  -- 1500 kva 1 1000000 103000 44120 50000 1197120 1197120
PCC panel &MCC panels 1 4200000 432600 185304 210000 5027904 5027904
package   28
PLC+Instrumentation 1 5400000 556200 238248 270000 6464448 6464448
Kiln motor control panel
Cooler motor control panel
Shell air fans control panel
Volumetric feeder control panel
Lobe compressor
Coal impactor
c.b  fan
package   29
Power & Instrumentation cables 1 3500000 360500 154420 175000 4189920 4189920
package   30
Lighting 1 1200000 123600 52944 60000 1436544 1436544
package   31
Motors for equipments and conveyors 1 2700000 278100 119124 135000 3232224 3232224
MISCELLANEOUS
Weigh bridge 1 800000 82400 35296 40000 957696 957696
Hard ware, foundation bolts etc 1 2000000 206000 88240 100000 2394240 2394240
     156699389
TOTAL
Civil work 11000000
Structural work 16000000
G.C.Sheets 1 3200000 3200000 3200000
Cement 20000 220 4400000
Structural Steel 1100 36000 39600000
Reinforcement steel 200 32000 6400000
TOTAL 237299389

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