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Distillery capacity 35,000 ltr. rectrfied spirit & 12,000 ltrs ENA.


1- RAW MATERIAL STORAGE Dia X Height (in meters) Quantity

a)Molasses'StongeTankNo.i~MS —25O0M3 18 X 9.8     ONE 

b) Molasses Storage Tank No. 2 - Ms - 3500 M3 20 X 10.5 ONE

C) Molasses Storage Tank No. 3 _ MS - 2800 M3 20 X 9 ONE

d) Molasses Storage Tank No. 4 ~ MS - 8600 M3 31 X 1104 ONE

1.1 a) Molasses Transfer pump with motor CI 25 MT / Hr 7.5 HP TWO

b) Molasses Transfer pump with motor CI 40 MT / Hr 10 HP TWO

2. WATER TREATMENT PLANT:                                         Qty-

a) Raw Water Pump, CI, Centrifiagal with motor 85 M3 / Hr      TWO

b) Water treatment Plant 24 M3 / Hr                                          ONE

c) Water treatment Plant 55 M3 / Hr                                           ONE

d) Process water pump CICentril’L1ga,l with rnotor 65 M3 / Hr TWO

e) Soft Water pump CI Cétttrifugal with motor 2 M3 / Hr           TWO

f) Soft water pump for cooling tower CI Centri with motor 40 M3 TWO

h) Soft water ptttnp for boiler Seed water CI Centri with motor 11 M3 Two

 

3. BOILER:

a) Furnace Oil storage tank MS 77 M3 Two

b) Furnace Oil service tank MS 2.5 M3 One

c) Furnape Oil service tank MS 1M3   One

d) Boiler feed Water tank MS 5 M3 One

e) Boiler feed water tank MS 12 M3 One

 

f) Boiler IAEC make 5 MT/Hr 10.5 Kg/ CM2

Horizontal smoke tube package type - fuel F.O       ONE

g) Boiler THERMAX 12 MT/Hr 10.5 Kg/ CM2

Horizontal smoke tube package type - fuel F .O      ONE

h) Boiler THERMAX 16 MT/Hr 11.25 Kg/ CM2

Solid Fuel - Agro waste                                         ONE

i) Chimney MS self supported 32 mtr Height           ONE

j) Chimney MS self supported 51 mtr Height           ONE

k) Chimney MS self supported 29 mtr Height          ONE

I) Fuel oil heater - steam heater                               TWO

m) Fumace oil feed pump                                      TWO

n) Solid fuel (Baggasse) handling system (conveyor)         One Set

o) Electrostatic Precipitator for solid fuel boiler                One

4. COOLING TOWER:

a) Cooling tower for fennentation wooden 135 M3 / Hr 10 HP

(with fan)                                                               TWO

b) Cooling water re-circulation pump CI 135 M3 / Hr 10 HP

(with Motor)                                                          THREE

c) Cooling Tower for Distillation wooden 170 M3 / Hr 25 HP

(with fan)                                                               ONE

d) Cooling Tower for Distillation wooden 200 M3 / Hr 25 HP

(with fan)                                                               ONE

e) Cooling water re-circulation pump CI 170 M3 / Hr 30 HP

(with Motor)                                                          ONE

i) Cooling water re-circulation pump Cl 200 M3 / Hr 30 HP

(with Motor)                                                          TWO

g) Cooling Tower for FMS section wooden 400 M3 / Hr with fan        ONE

h) Cooling water re-circulation pump Cl 400 M3 / Hr with motor 2

5. TRANSFORMERS:

a) 750 KVA “Power Volt” make         1

b) 250 KVA “Kirloskar” make   1

6. FERMENTATION:

6.1 Molasses Receiving Tank MS 2 M3                  1

6.2 Weighed Molasses tank MS 11 M3                   1

6.3 Mol. Weighing system Platform type MS 2 MT/ Trip.-

(Avery make)                                                         1

6.4 Weighed Molasses Pump CI Rotary Lobe 4 x 4                            

(with gear box and motor)                                      2

6.5 Intermediate molasses tank MS M                     1

6.6 Molasses Dilutor static mixer SS 304                1

6.7 Yeast culture vessel 84 Ltr SS 304 (with Spurger)       1

6.8 Yeast culture vessel 2400 Ltr SS 304 (with Spurger)    2

6.9 Molasses Broth Mixer Static Horizontal SS 304 5

6.10 Fermentor MS epoxy coated 130 M3 Covered conical top  2

6.11 Femientor MS epoxy coated 151 M3 Covered conical top  1

6.12 Femientor MS epoxy coated 101 M3 Covered conical top  2

6.13 Fermentor wash re-circulation pump centrifugal 1 10 M3/Hr

(With motor) SS 316                                                                 2

6.14 Fennentor wash re-circulation pump centrifugal 80 M3/Hr

(with motor) SS 316                                                                  1       

6.15 Ferrnentor wash re-circulation pump centrifugal 55 M3/Hr

(with motor) SS 316                                                                  2

 

6.16 Safety system for fermentor                  5

6.17 CO2 scrubber Sieve Tray type dia 560mm SS 304    2

6.18 Fermentor cOOler type PHE Plate SS 316                5

(Frame MS)          

6.19 Yeast separator Alfa-Laval make mechanical type      1

(ss 304"with motor 22 M3 /hr)

6.20 Yeast cream transfer pump centrifugal SS 304 2 M3 / hr

(with motor)                                                                    1

6.21 Yeast Holding tank cylindrical with dished ends 5.85 M3

SS 3 16                                                                           1

6.22 Agitator for yeast holding tank SS 316                      1

6.23 Yeast typgttnent tank cylindrical With dished ends 5.85 M3

SS 3 16                                                                           1

6.24 Agitator for yeast treatment tank SS 316                   1

6.25 Yeast activation vessel MS epoxy with partition 57M3

(With Spurger ~ SS 304)                                                 1

6.26 Molasses broth mixer for yeasttactivation vessel SS 304

(Static mixer)                                                                  1

6.27 Yeast activation vessel ptnnp with motor centrifugal

(40M3 per hour SS 304) '                                                          1

6.28 Yeast settling tank SS 304 8.8 M3 cylindrical           

(Sloping bottom)                                                             1

6.29 Wash settling tank 80 M3 MS epoxy coated

(Gravity separator type)                                                   2

6.30 Sludge decanter mechanical 2 M3 I Hr SS 304

(with motors)                                                                  1

6.31 Sludge mixing trough SS 304 300 Its capacity

cylindrical (Sloping btlttcm)                                             1

6.32 Clarified wash tank MS epoxy coated 37 M3

cylindrical (Sloping bottom)                                             2

6.33 Feed pump for De-cantors Centrifugal 2 M3/ Hr SS 304     2

6.34 Wash transfer pump Centrifugal 25M3/ Hr SS 304              2

6.35 Lamella separator MS epoxy coated                                   1

6.36 Wash Feed pump Centrifugal 25M3/ Hr SS 304                  2       

6.37 Yeast cream collection tank SS 304 - 2 M3     

(with agitator of SS 316)                                                           1

6.38 Cyclone separator SS 304 – Ceramic                                 1

6.39 Antifoam dozing tank 300 lts MS                                       1

6.41 Nutrient Mixing tank 1400 lts SS 304(with agitator-SS304)  1

6.42 Antifoarn dozing pump gear pump l M3 / Hr CI                           2

6.43 Acid Dozing pump gear pump 1 M3 / Hr Cl                                 2

6.44 Nutrient Dozing pump 1 M3 / Hr SS 304                                      2

6.45 Air Filter HEPA type                                                                   1

6.46 Air blower water ring type 250 M3 /hr C.I                                    2

7. DISTILLATION:

7.1. Aldehyde Column total trays 24 Q 530 mm

Valve tray type tray spacing 225 mm SS 304 with manometer               1       

7.2. Aldehyde condenser Shell & Tube Horiz. Type SS 304

with Vapour bottles.Std. type                                                              1

7.3 Aldehyde condenser Shell & Tube Horiz. Type SS 304

HTA 3.83 sq.rntr four pass tube length 3 mtr with vapour bottle

7.7 Rectiiied cum exhaust column DOW Copper dia 1650 mm

no. of trays 72 Bubble cap type tray spacing 250mm

with manometer bottle                                                                         1

7.8 Rectifier condenser ~ 1. Shell and tube SS 304

with vapour bottle                                                                               1

7.9 Rectifier condenser ~ 2. Shell and tube SS 304

With vapour bottle                                                                              1

7.10 R.S cooler shell and tube HTA 30.1 sq.mtr single pass

tube length 3 mtr tube Cu and shell DOW Cu                                      1

7.11 Re-boiler for rectifier vertical thermo-syphon type single pass

tube length 2 mtr shell SS 304 tube Cu                                       1

7.12 Syphon for rectifier SS 304 standard                                           1

7.13 Spent Lees collection tank top & Bottom dish 10 KL SS 304       1       

7.14 Spent Lees transfer pump Centrifugal SS 304 25 KLPH                2

7.15 Feed bottle for rectifier standard SS 304                                      1

7.16 Condenser tank cylindrical 0.5 cu.mtr SS 304                               1

7.17 Condenser transfer pump Centrifugal Cl - 6 cu.rntr/Hr                  2

7.18 Fusel Oil con. Column valve trays type dia 890 mm                      1

No. of trays 44 tray spacing 250mm with manometer                 

7.19 Fusel Oil condenser Horz Shell & Tube HTA 17,2 sq.mtr            1       

No. of passes 12 tube length with vapour bottle SS 304

7.20 Fusel oil cooler double pipe Heat Exchange type SS 304              4

7.21 Fusel oil de-Canter standard type SS 304                                     1

7.22 De-gassifier column 950mm dia 18 trays 550mm spacing              1

SS 304 (Rh grid trays)

7.23 Fusel oil collection tank cylindrical 300 lts SS 304                        1

7.24 Fusel oil transfer pump centrifugal 1 cu.rntr/hr SS 304                  2

7.25 Beer heater shell & tube type SS 304 with Vapour bottle               1       

7.26 Siphon for de-gasifying colurrm standard SS 304                         1

7.27 Impure Spirit purifier column Bubble cap 960mm dia                   

72 trays 250mm spacing SS 304 with manometer bottle                        1

7.28 Impure spirit condenser shell & tube Horz. 18.16 mtr.sq.

4 pass 3 mtr tube length SS 304 with vapour bottle                              1

7.29 Impure spirit condenser shell & tube Horz. 2.87 mtr.sq.

4 pass 3 mtr tube length SS 304 with vapour bottle                              1

7.30 Feed bottle for IS purification column std. SS 304                       1

7.31 Siphon for IS purification column Std SS 304                              1

7.32 I.S cooler shell & tube HTA 5.01 sq. mtr single pass

tube length 3 mtr SS 304                                                                     1

7.33 Mixing bottle for IS cooler Std SS 304                                        1

7.34 Spent lees transfer pump: 25KLPH SS 304                                  2       

DIS TILLATION :

8.1 Overhead tank for spirit 2 cu.mtr MS                                             1

8.2 Overhead tank for soft water 2 cu. mtr MS                                    1

8.3 Alcohol Water mixer static type SS 304                                         1

8.4 Purification column valve type 560mm dia 45 trays

spacing 200mm DOW Cu.                                                                  1       

8.5 Rectification cum exhaust column valve type 790

mm dia 50 trays DOW Cu spacing 225nun                                          1

8.6 Fusel Con. Column valve type 390mm dia 55trays

spacing 200mm SS 304                                                                      1

8.7 Heads Cone. Column valve type 390mm dia 45trays  

spacing 200mm SS 304                                                                      1

8.8 Purification condenser HTA 9.57 sq.mtr shell & tube type

4 passes Tube length 3 mtr tube OD 25.4 mm DOW Cu                      1

8.9 Purification condenser HTA 2.23 sq.mtr shell & tube

type 2 passes Tube length 3 mtr tube OD 25.4 mm DOW Cu               1       

8.10 Rectilication condenser HTA 19.16 shell & tube 4 pass

Tube length 3 rntr tube OD 25.4 mm DOW Cu                                    1

8.11 Rectitication condenser HTA 3.51 shell & tube 2 pass

Table length 3 mtr tube OD 25.4 mm DOW Cu                                   1

8.12 Fusel oil Cone. column condenser HTA 3.83 Sq,mtr

Shell and tube type 4 passes tube length 3 Mtr. 25.4 mm

OD SS304 With vapour bottle.                                                           1

8.13 Fusel oil Conc. column condenser HTA 0.95 Sq,mtr Shell and

tube type 2 passes tube length 3 Mtr. 25.4 mm OD SS304

With vapour bottle.                                                                             1

8.14 Heads conc. Column condenser HTA 5.74 Sq. mts

Shell and tube type 4 passes tube length 3 Mtr. 25.4 mm OD SS304

With vapour botte                                                                              1

8.15 Heads conc. Column condenser HTA 1.27 Sq. mts

Shell and tube type 2 passes tube length 3 Mtr. 25.4 mm OD SS304

With vapour bottle                                                                              1

8.16 ENA Cooler HTA 9.5 Sq.mtr. Shell and tube type l

pass tube length 3 Mtr. 25.4 mm OD DOW Cu                                    1

8.17 Fusel oil cooler HTA 0.75 Sq Mtr Shell and tube type 1

pass tube length 1.5 Mtr. 25.4 mm OD SS304                                     1

8.18 Impure spirit cooler HTA 4_5 Sq. mtr

Shell and tube type 1 pass tube length 3 Mtr. 25.4 mm OD SS304        1

8.19 Fusel oil cooler HTA 0.10 Sq.Mtr SS 304                                    2

8.20 Fusel oil decanter Volume: 0.10 cu. Mts SS304                            1

8.21 Alcohol water mixer, Static type SS 304                                       1

8.22 Heads dilution Water pre heater, plate type SS 316                       1       

plates & frame MS

8.23 Intermediate tank for heads spirit, 300 Ltrs SS 304                       1

8.24 Heads spirit transfer pump with flame proof motors, 500 LPH      2

8.25 Purification column re-boiler, HTA 4.2 Sq.mtr Vertical thenno

siphonsingle pass, tube length 2 mtrs. OD 25.5 mm SS 304                  1

8.26 Exhaust column reboiler HTA 9.9 Sq.mtr Vertical thermo siphon

single pass, tube length 2 mtrs. OD 25.5 mm SS 304                            1

8.27 Feed pre heater, plate type, plates SS 316, frame MS                    1

8.28 Steam chest: 500 Ltr, MS, insulated                                             1

8.29 Warm water collection tank: 500 Ltr, MS                                     1

8.30 RS feed tank: ll cu.Mts, MS                                                         1

8.31 Spirit transfer pump with flame proof motors: 500 LPH CS          2

8.32 Soft water pump with motor: 2 KLPH Cast Iron                           2

8.33 Cold water tank: 45 KL, MS                                                        1

 

9. SPIRIT STORAGE SECTION:

 

9.1 Daily receivers for RS: 19 KL, MS                                       3

9.2 Daily receiver for Impure Spirit: 7.5 KL, MS                                  1

9.3 Bulk storage tank for RS: 574 KL, MS                                           1

With vent condenser, flame arresters, ladder and railing                        1

9.4 Bulk storage tank for Impure Spirit: 46 Kl... MS                             1

With vent condenser, flame arresters, ladder and railing

9.5 Storage tank for denature: 19 KL, MS                                            1

9.6 Fusel Oil storage tank: 7.5 KL, MS                                                1

9.7 Spirit Issue measures: 5 KL, MS                                                    2

                                      2 KL, MS                                                    1

1 KL, MS                                                    1

0.2 KL, MS                                                 1

9.8 Spirit transfer pump with flame proof motors: 20 KLPH SS304      10     

9.9 ENA receivers: 11 KL, MS '                                                3

9.10 Tech. Alcohol receiver: 2.5 KL, MS                                             1

9.11 ENA Storage tank: with vent condenser, 50 KL, MS                     1

9.12 Tech. Alcohol Storatge tank: with vent condenserds, 7.5 KL, MS           1

 

10.EVAPORATION SECTION:

10.1 Effect I: Type Flubex with shell ID: 1270 mm ID 190 tubes, OD 50.8 mm X 6 mtrs X 2 mm No. ofDowncomers: 13, OD 101.6 mm X 2.00 Thk, SS 316----- One

10.2 Effect II: Type Flubex With shell ID: 1270 mm ID 190 tubes, OD 50.8 mm X 6 mtrsX 2 mm No. of Downcomersi 13, OD 101.6 mm X 2.00 Thk, SS 304_ ----- One

10.3 Effect III:Type FlubeX with shell ID: 1370 mm ID 240 tubes, OD 50.8 mm X 6 mtrsX 2 mm No. of Dovvncomers: 13, OD 101.6 nun X 2.00 Thk, SS 304--~-- One

10.4 Effect IV:Type Flubex with shell ID: 1370 mm ID 240 tubes, OD 50.8 mm X 6 mtrsX 2 mm No. of Down comers: 13, OD 101.6 ITlI1'1"X 2.00 Thk, SS 304' ----- One

10.5 Surface Condenser: Type shell and tube heat exchanger with shell ID 1880 mm, no.of tubes 1754 OD 25.4mm X 3 M length X 1.2 mm thk, tube side passes: 12 SS304--~--» One

10.6 Direct contact condenser: Dia 350, hight 1500 mm, conical bottom, SS 304----- One

10.7 Vapour liquid separator: Dia 1790 mm, st. height 3750 mm, conical bottom end SS 316 ~---- One

10.8 Vapour liquid separator: Dia 2180 mm, st’. height 4200 mm, conical bottom end SS 304 ~-~-- One

10.9 Vapour liquid separator: Dia 2380 mm, st. height 4500 mm, conical bottom end SS 304 ----- One

10.10Vapour liquid separator: Dia 3380 mm, st. height 4750 mm, conical bottom end SS 304 ----- One

10.11 FMS product tank: Capacity 4 KL, SS 316 ----- One

10.12 High wine tank: Capacity 8 KL, SS 304 ----- One

10.13 Low wine tank: Capacity 3 KL, SS 304 ----- One _

10.14 Steam condensing tank: Capacity 3 KL, MS ----- One ’

10.15 Condensate pot: Vertical dish ends, flat bottom, SS304, 0.3 KL ------ Three

10.16 Hot well tank: Cap 3.5 KL, SS 304 ---- -- One

10.17 Fermented wash feed tank: Cap 21.5 KL, SS304               1

10.18 Recirculation pump with motors: Cap 700 KLPI-I, SS 316          1

10.19 Recirculation pump with motors: Cap 700 KLPH, SS 304           1

10.20 Recirculation pump with motors: Cap 900 KLPH, SS 304           2

10.21 FMS product pump with motors: Centrifgl. type, 4 KLPH, SS 3 (2)

10.22 High wine piunp with motors: Centrifgl. type, 15 KLPH, SS 304 (2)

10.23 Low wine pump with motors: Centrifgl. type, 5 KLPH, SS 304   (2)    

10.24 Steam condenser pump with motor: Centrifgl. type, 6 KLPH, CI (2)

10.25 Vacuum pump with motor: Liquid ring type, Cap 700 KLPH, CI with ss304             (2)

10.26 Direct condenser pump with motor: Centrifgl. type, 35 KLPH, SS304  (1)

10.27 Transfer pump with Motor: Centrifgl. type, 4 KLPH, SS 316      1

10.28 Transfer pump with Motor: Centrifgl. type, 9 KLPH, SS 304      1

10.29 Transfer pump with Motor: Centrifgl. type, 14.5 KLPH, SS 304 1

10.30 Transfer pump with Motor: Centrifgl. type, 19.5 KLPH, SS 304  1

10.31 Fermented wash feed pump with motor: Centrifgl. type, 22.5 KLPH, SS 304                                                                               2

10.32 Antifoam dosing tank: Cap 1 KL, MS                               1

10.33 Antifoam dosing pump with motor: Centrifgl. type, 4 KLPH, SS 304 ~~~~ --                                                                               2

10.34 Equalization pot: Type vertical dished ends, cap 0.3 KL, SS 304     4

10.35 Instrumentation: a) Feed control, magnetic flow metre, SS 304        1

b) Feed control, indicator                                                                             1       

c) Steam control with orifice plate SS 304                                           1

d) Steam flow indicator & controller                                                   1

e) Pressure transmitter                                                                        1

f) Pressure indicator & controller ---- --                                               1

g) Product control magnetic flow metre SS 316 ---- --                          1

h) Product flow indicator & controller ---- --                                        1

i)Pressure measurement diaphragm pressure gauges SS 316                 14

j) Bourdon pressure gauges SS 316 ---- -- Fourteen

k) Compound gauge SS 304 ---- -- One

1) Vacuum gauge SS 304 ---- -~ Four

m) Temperature indicators --.---- Six

n) RTD censors SS 316 ---- -- Fourteen

o) Temperature gauges SS 304 ---- -- Seven

p) Temperature scanners eight points ---- -- One

q) Level control transmitters ---- -- Four

r) Level indicator & controller ---- -- Four

s) Level switch for foam control ---- -- Two

t) Solenoid valve ---- -- Five

u) Level switch for high & low level alarm ---- -— Six

v) Control panel: MS painted ---- —- One

10.36 Mist eliminator vessel: Dia 900 nun, height 1000 mm SS304 ----- One

10.37 Mist eliminator vessel: Dia 1200 mm, height 1100 mm SS304 ----- One

10.38 Mist eliminator vessel: Dia 1350 mm, height 1150 mm SS304 ----- One

10.39 Mist eliminator vessel: Dia 1.590 mm, height 1500 mm SS304 ----— One

10.40 Air compressor: 20 KLPH, CI ----- One _

10.41 Dryer instrument air: 20 KLPI-1', MS ------ One

11. POWER GENERATIONS:

11.1 Diesel Generators: 250 KVA Cummins make ---- -— One

11.2 Diesel Generator: 380 KVA caterpillar make ---- -- Two

11.3 Steam turbine generators: with induction motors, 300 KW ---- -- One}

Turbine: turbotech, Motor: Alstrom }

Steam turbine generators: with induction motors, 250 KW ---- -- One}

, Turbine: turbotech, Motor: Alstrom

12..MISCELLANEOUS

12.1 Weigh bridge: Avery make, 30 Tons ---- -- One

12.2 Pressure reducing stations: 10.5 Kg to 1.5 Kg/cm2 ----- Three

12.3 Electrification: For. molasses storage, fermentation, auxiliaries, distillation‘Redistillation, evaporation and spirit storage. _

12.4 Motor control center: Fabricated out of MS sheets for controlling various Motors complete with main outgoing cables, isolator switch,

Ammeter, volt meters and buss bars and housing, starters for

All motors with on-off switches and indication lamps.

12.5 Ear thing pit and ear thing, and inter connecting cables comiecting MCC To individual motors in various sections. (All electrical fittings

Distillation section and spirit storage are of flame proof type.

12.6 PCC: Synchronized system with auto on-off facilities for generators,

transformer and turbines.

12.7 Water storage: a) Raw water storage 2,200 KL (Masonry)

b) Process water 100 KL (RCC construction with cover)

c) Soft water 100 KL 1[ -- do --- )

12.8 Aerobic Treatment Plant: a) Conventional aeration tank: RCC 1000 KL

b) Extended aeration tank: RCC 600 KL

c) Clarifier A: RCC 68 KL

d) Clarifier B: RCC 73 Kl

e) Agitator: 20 HP ---- Two

t) Agitator: 10 HP ----- Two

g) Compressor: 30 HP ----~ One

h) Transfer pump: ----- Six

12.9 Laboratory: Well equipped with Saritious weighing balance, BOD incubator,Refrigerator, PH meter, Laminar flow bench, oven and other allied

Apparatus.

12.10 EPBX System: Connecting all sections (4 lines x 20 extensions)

12.11 Pump for spent lees 25 KLPH, CI, SS304                                  1

12.12 Plate heat exchanger:Alfa-laval make, SS 304 plates, frame MS   1

12.13 Cooling tower FRP: with fan, IOOKLPH                                   1

12.14 water recirculation pump: with motor, IOOKLPH, cetfgl type      1

12.15 treated spent lees disposal pump: CI, 25KLPH, centfgl type        1

12.16 Vacuum pump water collection tank: IKL, MS                            1

12.17 Pump with motor: for vacuum pump water to fermentation, Cefgl   1

12.18 Plate heat exchanger: SS plates, SS 304, MS frame                     1

12.19 Cooling tower with fan FRP type: 80KLPH                                1



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