D.)

CEMENT PLANT FOR SALE IN GUJARAT

Our cement plant, which is for sale, is located near 25 KM from Rajkot city .  The capacity of plant is about, cement 400 ton/day and clinker 450ton/day, this can be expandable and with power connection 1150 kva and Diesel Generating sets (generators) each of 700kva x 2 = 1400 kva. This plant was procured and commenced in 2006, the plant is wide spread in 12 acre of land, and it is in fully running condition with all contemporary machinery and basic amenities are installed and fitted inside the plant.
We have already exported this product to Dubai and Iraq.
Kindly forward you’re more contact details with your website, so we can send all necessary details about plant as early as possible to you, if you may wish to visit the plant directly, you may come down by  flight from Mumbai or Rajkot easily accessible by road and rails also.
However, we would like to give more details about infrastructure. We are fully certified ISI –IS 12269 for 53 Grade OPC and ISO 9001-2000 company.
-          Total land 12 acre or 57,600 sq. yards.
-          Total shed covering area 48900 sq. ft.
-          Office, lab, kitchen and dining hall, guest room and conference hall area is 5200/- sq. ft.
-          Staff Quarters 44 nos. each of 120 sq.ft.
-          Store room (RCC const.) 960 sq. ft.
-          Workshop 800 sq. ft.
-          Electric room (RCC const.)3070/- sq.ft.
-          We are the Gujarat largest, with VSK technology kiln the capacity of clinker is 150 TPD x 3 nos. = 450TPD
-          Fully automatic online weight feeders
-          Government has provided us 64 hectares of land in Rajkot district itself to be acquired lime stone, with quality 92 to 95 % CaCO3
-          We get petcock from reliance which is 130 KM away from our plant
-          We obtain clay from local area of Rajkot on govt. lease land.
-          Price of the whole plant can be discussed at our site or verbally on phone call.
-          Fly ash and slag can be procured from 200 KM from our plant i.e. Ahmedabad and Kutch respectively.
-          Nearest railhead is Rajkot Junction with Cargo terminal.

SECTION 1 – OVERVIEW

Information Required Limestone Reserves

      • Reserve size                                            ---           100 Million tons

      • Quality of limestone                               ---            TC 89.50%, Mg.CO3 – 3.84%, 

                                                                                         LOI – 39.8%, Al2O3 –2.2%,

                                                                                         Fe2O3- 1.0%, Ce2O-48.25%, 

1.                                                                                          MgO-2.70%                                                                              

      • Surface rights                                          ---           1417.5 acres

      • Reserves extracted till date                     ---           1 million tons

1.       • Details of further applications made       ---           180 aml 96- 656.35 acres       

                                                                                         130 aml 96-2550 acres

 Details of plant land

     • Surface Rights – owned area                    ---           142 acres  (48 acres used for

                                                                                         Factory premises/Plant & Machinery

                                                                                         5 acres for staff colony and 89 acres for 

                                                                                         Mining)

     • Scope for expansion                                  ---           YES

 Details of major plant & equipments

    • Capacity                                                      ---            Kiln-450 TPD, 4 stage Pre-heater- Twin

                                                                                          Cyclone, Grate Cooler, Raw-mill-40 TPH, Coal-mill

                                                                                          –5.5 TPH, Cement-mill-20 TPH, ESP with GCT

                                                                                          suitable upto 1200 TPD.

    • Condition                                                    ---           Good running condition.

    • Manufacturer name                                     ---           WIL make Kiln, Grate Cooler and all other

                                                                                          Equipments are from reputed manufacturers.

    • Date of Purchase and WDV                        ---          Under use since 1996.

      Capacity of the plant

   • Cement capacity and number of Gus           ---   20 TPH

   • Capacity utilization of the plant                   ---   19.5 TPH Cement, 420 TPD Clinker

   • Actual Product Mix – OPC : PPC                ---   OPC 53, 43, PPC.

   • Future Growth Plans – capacity additions

   – Possibility / scope                                      ---  there is possibility that the capacity of the Plant

                                                                                can be enhanced and a project report is readily                       

                                                                                available with us for 1450 TPD of Clinker. There

                                                                                is scope for further enhancement also.

Captive Power Plant details, if any.              ---     Power back-up available for:

                                                                                 Kiln Acceleration, Lighting and Packing.

  Logistics details• Nearest railway point                                ---    Gokak, Bagalkot, Hubli and Belgaum.                          

• Availability of rail siding, other railway   ---    Bagalkot, Hubli

 • Road connectivity – proximity to state /   ---    The Plant is just 15 kms away from State highway

    national highway                                               and 30 kms from NH218

 • Nearest port                                               ---    Goa, Karwar, Ratnagiri                 

 • Mode of transport used for inward            ---    By Road

    supply of major raw materials

     Cost of production

1.    • Rs. / ton with break-up (major heads)      ---   per ton Clinker ; Limestone- 1552 kgs = 274.40/-

                                                                                                          Laterite- 30 kg           =   16.50/-

                                                                                                          Coal- 18%                  = 900.00/-

1.                                                                                                           Power- 65 @ 4.3/-     = 279.50/-

                                                                                                          Other overheads         = 150.00/-          

    Total                                                                                                                                  1620.40/-  

   Markets• Major markets and distance from plant  --- DHARWAD, HUBLI, KARWAR, BELGAUM,

                                                                            BAGALKOT, BIJAPUR, KOLHAPUR,

                                                                            SANGLI, SHOLAPUR, SATTARA, MIRAJ,

                                                                            SAWANTWADI, GOA etc All theses cities and

                                                                            towns are within the radius ranging from 50 to 200

                                                                                                                                                                                                                                                             Contd…..3

·        Whether served by road or rail    --- Normally by Road

Details of debt outstanding to –

1.        • Banks                                                           ---  1.23 Crores ( Kotak Mahindra Bank, Mumbai)                                                                                       

       • Government / Statutory dues with break-up ---     NIL

       • Creditors                                                        ---    NIL

       • Employees                                                     ---    NIL

Details about employee numbers

      • Permanent                                  ---   31                                                   

      • Contract                                     ---   46

      • Others                                        ---   77

List of Fiscal Benefits, if any            ---   Bachelors & Family quarters, Canteen, Medical Benefit

                                                                  Transportation, Water, Electricity.

Monthly production & sales              ---   Annexure 1 enclosed.

SECTION 2 - Detailed Section on Raw Materials

                                                                                                                                             -Page 4-

500 TPD CEMENT GRINDING MACHINES

Business description

Salient features of the Project:-
* Limited co.
* Total Area - 140 Acres
* Mines land - 900 Acres ( own land)
* Production capacity - 800 tons p.day
* Permanent employees - 720
* Age - Approx. 20 years
* machinery - Indian & German
* Railway Line - within company premises
* Place of Mines - Approiximately 28 to 30KMs
* Government Subsidy - Yes
* Bank Loan - Yes
* No of Lorries - 4 Nos
* Staff Bus - 2 nos
* Car - 15 nos
*Lorry contract - contract

J.) 

1) LOCATION  : MAHARASTRA ,CLOSER TO MUMBAI

2) LAND AREA  : 4110 SQ METRS ( 44223  SQ FT )

3) SHED AREA  : 13,500 SQ FT

4) OFFICE AREA : 800 SQ FT

5) QUARTERS  FOR LABOUR : 12

6) LABOUR    : 12 LABOUR

7) PLANT MACHINERY  :  1) RUNNING PLANT  75 TPD  SINCE LAST ONE YEAR

                                        2) NEWLY INSTALL PLANT 75 TPD  IN  MAY 2009

                                         TOTAL  150  TPD  CEMENT PLANT.   

8) MAKE                        : INDIAN , JODHPUR

9) PRICE                       : RS 2.50 CR  INCLUSIVE OF LAND , BUILDING AND MACHINERIES

                                       NEGOTIABLE

9 A. LIABILITIES          ; NO BANK LOAN, NO LIABILITIES FROM OUTSIDE.

10) OUR SERVICE CHARGES : 1% OF TOTAL SALES CONTRACT TO BUYER ACCOUNT.

11) REASON FOR SALE ;: SELLER 'S ILL HEALTH , UNABLE TO  RUN FACTORY.

1.         BALL MILL:   Supplied by M/s. Saboo Engineers Ltd., Jodhpur.  Type: Open Circuit.  Type of discharge: End discharge by gravity.  Feed size:  below 10 mm.  Product size: 3200 to 3400 blannes. 

Mill size: 1.8 M dia. X 7.8 M length (Flange to flange). Mill Sheet thickness: 18 mm sheet welded to X-ray quality.  No. of Chambers: 2.

Mill Liners.                   1^st Chamber.                2^nd Chamber.

            Type                            Lifters                           Corrugated

            Material                        Wear resistance.           Manganese steel IS.276 Grade I.

            Thickness                     35 to 70 mm

            Quantity                       174 Nos.                      360 Nos.      Total 534 Nos.

            Grinding Media 7 MT.                          14 MT

                                                (Hyper steel)                (High Chrome) Total  21 MT.

            Intermediate diaphragm

            Type: Double diaphragm  --  Material: M.S.  IS:226.

            Slot arrangement: Circumferential,  Slot size: 3 mm

            Dia. Of centre opening:  350 mm.

            Discharge diaphragm: Type: Single diaphragm,  Material: M.S.  IS:226.

            Slot arrangement: Circumferential.

            Dia of opening: 350 mm.

Mill Head: Type: Conical, welded to Mill shell.  Material: M.S.  IS:2062,  Thickness: 18 mm.  Type of Mounting: Tyre and Roller arrangement. Tyre: IS:2708  Gr.I,

Rollers: EN 19 Hardened and ground. Bearing: Spherical Roller  No.22326 M.  Bearing Housing: Cast Steel IS:1030.  Lubrication: Oil bath. Ball Mill Man holes: 2 Nos. diametrically opposite.

Drive Unit: 300 HP Motor, Make GEC Alsthom (I) Ltd., Dr.No.175331/1

Frame – 3  LB,  Type: AC Induction Slip Rings,  St Volts 415,  St. Amps 374. Rt. Volts  649, RPM 1490, 3 Phase, supplied by M/s. Saboo Engineering Ltd., Jodhpur.

Gear Box:  Make: Greeves India Ltd.,  Ratio: 10.3 : 1 ; Type –H2, Series – 315, 2 stage helical ( double reduction, parallel shaft ) service factor – 2.5 on motor KW.

Pinion:  Type – Spur; No. of teeth: 22, Module – 18, Face width – 254 mm.  material-EN 19 forged, Pinion shaft EN 24, Pinion Bearings:22326 M, 2236 M.

Girth Gear: Type: Spur, No. of teeth – 134, Module – 18, Face width 254 mm, Pr. Angle 20 degrees,  Material – IS:2708 Gr.I

Couplings:  Motor to gear box (I/P)  -  107 ;  Gear Box to Pinion: (O/P)  -  108.

2.         GRANULATOR  (JAW CRUSHER) :  Supplied by M/s. Saboo Engineering Ltd.,

Capacity: 10 TPH, Material handling – Clinker, Lump size (I/P) – 100 mm,  Crushing size – 10 mm.

Crusher size: 200 x 500 mm, Material – Steel IS:226,  Jaw Plates – 12-14 % Mn.Steel IS:276 Gr.III, Shaft EN9, 350 RPM.

Motor: HP: 10,  RPM 1450,  Amps. 15 w

Make: KIRLOSKAR, Phase 3, Duty: S

Type: Single Toggle.

3.         CONVEYOR No.1: Capacity – 10 MT per hour, speed –46 m/min. Belt Width:400 mm  4 ply with 5 HP Motor, 415 volts, 3 phase, 1440 rpm, Kirloskar make.

            Gear Box - make: Bose Industries Pvt. Ltd., Belur, Calcutta, Hi-Power reduction, 4 HUD,

            Ratio: 40:1, Unit No. U-10/331.

4.         CONVEYOR No.2: Capacity – 10 MT per hour, speed – 46 m/min, with 5 HP Motor, 415 volts, 7.4 amps, 3 phase, 1440 RPM, Kirloskar make.

            Gear Box make: Bose Industries Pvt. Ltd., Belur, Calcutta.  Hi-Power Reduction, 4 HUD, Ratio: 40:1, Unit No. K-11/507.

5.         BUCKET ELEVATOR No.1:  Supplied by Indcast Engineering, Rourkela. Capacity: 10 TPH,  Height. 11 Mtrs.  Speed 19.3 m/min. Material handling – Cement with 5 HP Motor, 415 volts, 3 phase, 1430 RPM.   Gear Box supplied by Indcast Engineering Ltd.,  Make Radicon,  Ratio: 40 : 1.

6.         BUCKET ELEVATOR No.2 : Supplied by Indcast Engineering, Rourkela,

            Capacity: 10 TPH, Speed 20 m/min. Material handling – Cement with 5 HP Motor, 415 volts, 3 phase, 1440 RPM.

            Gear Box supplied by Indcast Engineering Ltd.,  Make: Radicon,  Ratio:  40:1.

7.         ROOTS BLOWER:  Rotory twin lobe compressor, Make: Kay Engineering Works, Wazirpur, Delhi,  Type: KG,  Size: 610 AC,  Sr.No.960  31 HTB  1500 RPM,  450 cf,, capacity: 6 PSI Pressure.

8.         BAG FILTER ; Supplied by N/s. Ecomak Systems Pvt. Ltd., Pune.

            Model: EPC – 36-140  No. of Bags 36 Nos.   Filter area/Bag  m²  1045 , Total filter area/bag  m²  52.2

            Bag material & size:  Polyster needled Felt,   Size: 150 Dia. x 3.1   mt long with 30 mm flange.  Maximum  Opt. Temp. 130^o C.

            Weight 500  grams/m2, Permeability: m3/Min/m2 – 16-20 for 20 M.

            Size:  Height 6500 mm, Diameter 2000 mm, ground clearance 1200 mm.

            Approx weight: 3500 Kg.

8.a)      BAG FILTER ROTARY AIR LOCK WITH GEARED MOTOR;

            Motor details:  3 phase Induction Motor,  RPM: 1370.  OHZ,  V.415, Duty:SI. KW:0.37,   Make: Kirloskar,  A 1:2

            Gear Box details: Motorised Gear Unit,  Duty Class: 2,  Make: Kirloskar,  Output  RPM;45    Output Torque: 8.0 k.g.m.  Frame:  1GH 90-71-4

8.b)      I.D.FAN FOR BAG FILTER:  Make: R.K.Engineering Works, Bombay.  3000 cfm capacity,  2880 RPM, WGP 400 mm with 12.5 H.P. Kirloskar Motor, 3 phase, 1440 RPM.

9.         AIR SLIDE BLOWERS – 4 Nos.    Make: R.K.Engineering Works,  200 cfm capacity, 24” W.G.P., 2830 RPM with Crompton Greeves Ltd., Make 2 HP Motor, 3.2 amps, 3 phase  2830 RPM.

10.       ROTOR AIR LOCKS WITH MOTOR & GEAR BOX – 2 Nos. fixed under Cement Silos:

            a) Cement Silo:   Capacity 100 MT.  Fabricated by M/s. Basu Engineering.

                                        Material: M.S. 8 mm thick.  Size: 3500 mm. dia. X 7000 mm height.

            b) Rotor Air lock with Motor & Gear box supplied by M/s. Saboo Engineers,

size 300 dia.  Capacity: 10 to 15 TPH.  Drive: Chain drive.

c) Motor details:  H.P. 3,  RPM 1440,  Phase: 3,  Amps: 4.9    Make: 1 No. GEC and     

            2^nd one SIEMENS.

d) Gear Box details:  Make: Radicon Worm Reducer.

            Type: A : 337,  Ratio: 25:1

            Manufactured by Greeves India Ltd., Pune.

11.       PACKING MACHINE:  Supplied by M/s. Saboo Engineers.   Single spout,

Capacity: 10 TPH.  Pnumatically operated with limit switches, Pneumatic cylinders and solenoid valves.  Bag gets Automatic Pocket closing system.

12.       VIBRATING FEEDERS:  Used for Raw material Hoppers, Ball Mill feeding hopper and for Slag Dryer.  Total : 5 Nos.

                        Details:

                        1.  Vibrating Feeder:                 300 x 1000 mm  5 TPH`--       1 No.

                        2.        –do-                              300 x 750 mm  5 TPH              3 Nos.

                        3.        –do-                              300 x 750 mm  3 TPH              1 No.

Amplitude – 1.5 mm, No. of vibrations: 3000/min.   Operating voltage: 230, Single phase, cycles: 50 HZ, dApprox. Power: 250/125 watt. 

Bulk density:  1 Ton cu.m.

                        Size of Material to be handled: 10 mm to 40 mm.  Approx. weight: 300 kg.

                        Makers: SAINART DEVICES, BOMBAY-400053.

13.       SLAG DRYER:  Supplied by M/s. Saboo Engineers, Jodhpur.

2000 mm dia x 4000 mm length, with Girth Gear, Pinion, Drive Motor 15 HP, Pedastals, Bearings, Hot gases discharging chimney, Inlet spout and discharge arrangement.

Slag Dryer Main Shaft Plumber size: S 526  - 2 Nos.

            Bearing No. 22226 – 2 Nos.

            Girth Gear: No. of teeth: 90,  Type: Spur;          Module: 16, Face width: 65

            Pinion: No.of teeth 12, Type: Spur.       Module:n16, Face width 65

Drive Motor  15 HP Details:  H.P.15,  Make: Kirloskar,  Phase:3, Volts:415,

            RPM.1440.

Blower Details:  Blower capacity: 5000 cfm x 150 mm.

Motor Details:  H.P.10, Phase.3  Volts 415, RPM:1440, Make: NGEF.

For Raw material feeding:  Skip hoist of 1 M.T. capacity was provided with Motor and

            Gear Boxes.

Motor Details:   H.P. 10; Volts 415, Phase 3,  Amps: 15

            Make:Crompton Greeaves

And also for hot gases producing furnace is provided by us.

            Size: 1500 mm dia. X 1500 mm. height.

14.       O.C.B. – 1 No. (for 300 HP Motor):

Mysore Electrical Industries, Bangalore make,  Sr.No.81/691, 400 A. normal current, Service voltage 415  amps  5 A    TC Rating 100/200 calibration.  400/5 CT Ratio.

15.       AIR CIRCUIT BREAKER FOR 300 HP MOTOR:

            Crompton Greaves Ltd., make supplied by Jayalaxmi Agencies, Visakhapatnam,

Frame LH 800  Fm.1, Sr.No.9611122, 630 A  Rating,   STC with Stand 2 Sec.50 KA,  0.25 PF.

16.       MAIN SWITCH for 300 HP Motor:

            Supplied by Balajee Electricals, Visakhapatnam,  L & T make,

            FB type, 630 amps, 500 volts.

17.       INCOMING POWER CHANGEOVER SWITCH:

            Make: Controls & Swsitchgear Company Ltd.,

            Type: OETL, 630, K 4,  ith;  630 A,  Ve:  1000 v

            SWITCH DISCONNECTOR CHANGEOVER DISCONNECTOR

18.       POWER CONTROL PANNEL BOARD;

With Copper Bus and 400 amps Main for Auxiliary supply and 250 amps Main switch for Power capacitors with MCBS and Relays, Contactors for all the Auxiliary Motors and other supply, Volt Meter and Ammeter.

 DETAILS OF LABORATORY EQUIPMENTS.

1.         VIBRATING MACHINE      --  1 No.

Material details:  Make:Crompton Greaves, 370 W/, ½ H.P., Induction Motor RPM: 2800, 220/230 volts, Single Phase.

2.         COMPRESSIVE TESTING MACHINE  --  1 No.

                        Make: LAWRANCE & MAYO,  Capacity: 50 tonnes

                        Serial No. 1082 H, Cat No. LM 17-504.

                        Motor details: Make Crompton Greaves, Induction Motor,  1 H.P., 750 W.

                        RPM.142, 380/440 Volts, 4.2 Amps. 3 Phase.

3.         AUTO – CLAVE      ---     1 No.

                        Make: LAWRANCE & MAYO, Serial No.96748.

                        Cat No. LM 17 – 7042.

4.         VICAT NEEDLE APPARATUS --  1 No.

                        With Setting Time Module;  supplied by Lawrance & Mayo.

5.         MUFFLE FURNACE  --  1 No.

                        Supplied by LAWRANCE & MAYO.

6.         WATER BATH  --  1 No.

                        Make: Tempo Instruments & Equipments (I) P.Ltd.

                        Sl.No.713, Cat No.492, 1000 Watts. Supplied by Lawrance & Mayo.

7.         DOUBLE PAN BALANCE  --  1 No.

                        Make: Vishwakarma Balances.  

8.         BLAINES AIR PERMIABILITY APPARATUS  -  1 No.

                        Make: Lawrance & Mayo.

9.         LAB. BALL MILL  --  1 No. without Motor & Gear Box.

                        Size: Length: 330 mm, Dia. 310 mm.  Plumber Block No. S 511.

10.       ORDINARY BALANCES  --  2 Nos. ( 5 Kg. Capacity)

                        Mfg. by 1 No. V.M. Industries & 2^nd one Maruthi Enterprises.

11.       100 MM. CUBE MOULDS    ….   54 Nos.

                        Mfg. by LAWRANCE & MAYO.

12.       PLATINUM CRUCIBLE     …   2 Nos.  (1 No. new and 1 No. old)

S P A R E S.

a)         MANGANECE LINER PLATES     ….   12 Nos.

                        (For Cement Ball Mill)

b)         PINION   …  1 No.

c)         TYRES     …  1 set. (2 Nos.)

********

Location           : Andhra pradesh

400 Acres total land.

Area                : 50 Acres
Capacity          : 0.25 million
Production        : 300mt per day
Labours            : 120
Shifts               : 3
Family quarters :  50
Quest house     :  1
Sale Price        : Indian Rs.100 Crores

Q:) PLANT & MACHINERY 3.5 CR 

     CRUSHER SECTION
     1.RECIPROCATING FEEDER

     2.JAW CRUSHER

     3.HAMMER CRUSHER

     4.BUCKET ELEVATOR

     5.SCREW CONVEYOR

     RAW MILL SECTION
     1.M.S.STORAGE HOPPERS(4 NOS )

     2.TABLE FEEDERS ( 4 NOS )

     3.BELT CONVEYOR

     4.BALL MILL (CLOSED CIRCUIT)

     5.AIR LIFT

     KILN SECTION
     1.SCREW CONVEYORS(2 NOS)

     2.AIR LIFT

     3.STORAGE HOPPERS ( 2 NOS )

     4.WATER STORAGE TANK

     5.KILNS WITH ALL ACCESSORIES (2 NOS )

     6.JAW CRUSHERS (2 NOS )

     7.BELT CONVEYOR

     CEMENT MILL SECTION
     1.CLAY JAW CRUSHER

     2.BELT CONVEYOR

     3.TABLE FEEDERS (4 NOS )

     4.BALL MILL (OPEN CIRCUIT)

     5.SCREW CONVEYOR

     6.AIR LIFT

     7.M.S.STORAGE SILO

     8.TWO SPOUT PACKING MACHINE

    POLLUTION CONTROL EQUIPMENTS 0.10 CR
     1.DUST COLLECTORS (3 NOS )

     2.WET SCRUBBERS (2 NOS)

     3.I.D.FAN (3 NOS)

    AUXILLIARY EQUIPMENTS 0.15 CR
     1.BLOWERS (7 NOS)

     2.COMPRESSORS (5 NOS)

    ELECTRICAL EQUIPMENT 0.50 CR
     1.SECTIONWISE CONTROL PANELS

     2.AIR CIRCUIT BREAKER

     3.1500 HP TRANSFORMER

     4.ALL MOTORS

     5.L.R.S (2 NOS)

     6.ALL CABLES

    MAINTENANCE EQUIPMENTS 0.10 CR
     1.WELDING MACHINE (3 NOS)

     2.60 TON JACKS (2 NOS)

     3.CHAIN PULLEY BLOCKS (2 NOS)

     4.WIRE ROPE

     5.MANY MORE ITEMS

    WORKSHOP EQUIPMENTS 0.10 CR
     1.LATHE MACHINE

     2.SHAPER

     3.BENDING MACHINE

     4.DRILLER

    STORES & SPARES (MANY ITEMS)0.10 CR