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Sugar Mill

1.) Sugar Mill

2.)
3000 TCD

 

Capacity ( in tones of cane per day )          :           3000 TCD

Type of the Plant                                            :           Semi Electric Drive. (Steam Or Semi electric drive)

 

Land                                                               :           35 TO 40 Acres (approx.)

 

 

Liability                                                           :           The Unit will be sold without any liability.

 

 

 

PLANT AND MACHINERY DETAIL

 

1

MILL HOUSE

No. Of Mills 4 With Donally Chute & Under Feed Roller

Make Triveni Make

Size-850x1730mm

2

BOILER

No. -2 Nos.

Type- Water Tube Boiler

Make- Ergodyne India Ltd., Madras.

Steam Generating Capacity 35 Tonnes/Hr.Each

Working Pressure 45 Kg/Cm2

Wet Scrubber

3

JUICE HEATERS

No.   -5

Type -  Vertical

Heating Surface 170 Sq. M.Each

4

EVAPORATOR

Eva. Body 4 Nos.

5

JUICE SULPHITOR

No. One No. Tank Type : Continuous Type

Working Capacity- 150 Hl

6

SULPHUR GAS PLANT

No.-2 Nos.

Type Continuous,     Make Satwik Electric,  Cap.Kg/Hrs.-100

Utility     A)   Juice Sulphiter

B)   Syrup Sulphiter     125 Hl.

 

 

 

 

7

VACUUM FILTER

Rotary Type

Qty - No.2

1.    Make =Triveni,           2.  Make = Sharda Gaziabad

Size 8’x16’                                Size.10’x20’

8

VACUUM PANS

No.Of Pans = 5

Normal Strike Cap – 60 Tonnes

9

CRYSTALLIZER

8 No. Horizontal  Cap- 65 Tonnes Each.

1 Twin Vertical Crystallizer

1 Mono Vertical Crystallizer

10

CENTRIFUGAL MACHINE

A Massecuite    No. 3 No.

Make Walchand Nagar Type-Flat Bottom

Capacity-700 Kg/Charge

No.Of Centrifugal Continuous Machines = 7 Nos.

11

SUGAR GRADER

i     Grass Hopper – 3 No.

ii   Sugar Elevator  Nos.2     Capacity-12 Tonnes

iii Sugar Grader     Nos. – 2    Capacity : 20 Tonnes

12

POWER PLANT

No.Of Turbines-02 Nos. OF 3 MW EACH Make      1) Triveni Engg.Works

2) Kessels Limited.

13

FINAL MOLASSES STORAGE

TANKS

2 Nos.    CAP. 4500 Tonnes.

14

SUGAR GODOWNS

2 NOS.

15.

EFFLUENT TREATMENT

PLANT (E.T.P.)

Complete as per norms.

 

 

 

 

3.)

 

 

 

 

 

 

 

 

                                    Specificction of 6500  TCD Milling Plant

 

 

 

 

 

 

 

 

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S No

Describption

Specification

Makers

Qty

Status

 

 

MILLING PLANT:

 

 

 

 

 

1

CANE HANDLING

box type bridge with

 

2 nos.

New

 

 

EQUIPMENT

trally hoist of Two motion

Saisiddha Sugar

 

 

 

 

 

cane unloader Capacity

Equipment Co.

4 nos.

New

 

 

 

10 Tons no of lifts 20 lifts/hr

Pvt.Ltd.

 

 

 

 

 

Crane gantry span: 25 mtrs

 

 

 

 

 

 

Height: 12 mtrs Top of rail,

 

 

 

 

 

 

Hosting speed 9 mtr/min

 

 

 

 

 

 

cross travel:  20 mtr/min,

 

 

 

 

 

 

Holding: 9 mtr/min Feeder

 

 

 

 

 

 

table size: Width: 9 M length:8 M

 

4 nos

 

 

 

 

Chain breaking load  -  40 T

Alstom

 

 

 

 

 

Drive 20 HP variable speed electric

Dynospeed

 

 

 

 

 

motor dynodrive system

Integrated System

 

 

 

 

 

 

(P) Ltd.

 

 

 

2

CANE CARRIERS:

 

 

 

 

 

 

 

One slat type cane carrier

Binny

 

 

 

 

 

i)  Slat type length: 2000 MM

 

 

 

 

 

 

 Horizontal loading length:

 

1no

New

 

 

 

46.75 mtr Inclained: 24.55 mtr

 

 

 

 

 

 

 chain pitch:200 mm Power: HP

 

 

 

 

 

 

variable speed dyno drive  120 HP

Hindustan Electricals

 

 

 

3

RAKE TYPE

 

 

 

 

 

 

CARRIER

Rake length 2250 mm length:30 mtr

 

2 nos

New

 

 

 

Chain pitch 300 mm No.of Rakes 56                         

Eddy current

 

 

 

 

 

Power 60 HP dynodrive system               

Controlers(I) Ltd

 

 

 

 

 

EP series gearbox n1-1200, n2-16.8

Elecon Engg Ltd

 

 

 

 

 

 

 

 

 

 

4

INTER RAKE

 

 

 

 

 

 

CARRIER

Rake length 2250 mm length 30 mtr    

 

3 nos

New

 

 

 

Chain pitch 300 mm No of Rakes 56

 

 

 

 

 

 

Power 50 Hpdrives range

Alstom

 

 

 

 

 

3 to 10 mtrs/min minimum

 

 

 

 

 

 

EP Series gear box n1 1500 Rpm

Elecon Engg Ltd

 

 

 

 

 

n2 18.8 Rpm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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5

PREPARATION

 

 

 

 

 

 

OF CANE

 

 

 

 

 

a)

CHOPPER

No of Knifes 52 Speed (RPM) 586             

Alstom

1 no

New

 

 

 

Power (HP) 200 Clearance

 

 

 

 

 

 

between knives and

 

 

 

 

 

 

 

 

 

 

 

b)

LEVELLER

No of Knifes 52 Speed (RPM) 590        

Alstom

1 no

New

 

 

 

Power (HP) 500 Clearance       

 

 

 

 

 

 

between knives and

 

 

 

 

 

 

 

 

 

 

 

c)

FIBRIZER

No of Hammers  52 Speed (RPM) 732

Alstom

1 no

New

 

 

 

Power (HP) 600 x 2 Nos.

Reltace Electro

 

 

 

 

 

 

Industrial co

 

 

 

 

 

 

 

 

 

 

6

Intermidiate

Belt length:15 mtr width: 1800 mm

 

1 no

Used Imported

 

 

Belt conveyor

Thick: 8 mm dynodrive system

Falk corporation

 

 

 

 

 

RPM-68, Ratio-25.84

Milwauke U.S.A.

 

 

 

 

 

Motor Power 25 HP

Reltace Electro

 

 

 

 

 

 

Industrial co

 

 

 

7

MILL DRIVE UNIT

 

 

 

 

 

 

DC Motor with panel

D C MotorPower :750 kw

Simo motor inc

4 nos

New

 

 

 

Cooler

Cacw Cooler

 

 

 

 

 

Panel

Siemens

 

 

 

 

 

 

 

 

 

 

8

Primary Reduction

Ratio : 28.75  : 1.12

Jahnel - Kestermann

3 nos

Used Imported

 

 

Gear box

Power Ratiog : 932 Kw

 

1 no

New

 

 

 

Power Ratio   : 932 Kw

 

 

 

 

 

 

Type of teeth  : Helical

 

 

 

 

 

 

 

 

 

 

 

9

Open gearing system

Pinion and Gear wheel system

Farrel

4 nos

Used Imported

 

 

 

 

 

 

 

 

10

Hydraulic system

Hydraulic system on all

Bemco Hydraulic

 

 

 

 

 

top rollers at both sides

System

8 nos

Used Imported

 

 

 

 

 

 

 

 

11

Lub oil system

Centralized lub oil system

Lub System(P) Ltd

2 nos

New

 

 

 

 

 

 

 

 

12

1 st MILL

Size :41x 82 inches

Farrel

 

 

 

 

 

Size: 41x 82 inches

 

 

 

 

 

 

No of  Rollers : 3+1 UFR

 

1 no

Used Imported

 

 

 

Picth of Mills : 3 inches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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13

Mills    2 &  3

Size : 41 x 82 inches

Felton

2 nos

Used Imported

 

 

 

No. of  Rollers : 3+1 UFR

 

 

 

 

 

 

Picth of Rollers: 2 inches  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

Mill 4 

Size :41 x 82 inches

Felton

1nos

Used Imported

 

 

 

No.of  Rollers: 3+1 UFR

 

 

 

 

 

 

Picth of Rollers:35 mm pitches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

IMBIBITION

 

 

 

 

 

 

a )   1 & 2 Mill  Juice Pumps

Type : SHM 200 /40 R

Kirloskar

2 nos

New

 

 

with tank

Size : 200 x 200

 

 

 

 

 

 

Head:15 mtr power:60 HP

 

2 nos

New

 

 

 

 

 

 

 

 

 

b) 3 & 4th Mill juice pumps

Type: SHM 150  / 32 R

Kirloskar

2 nos

New

 

 

with tank

Size: 150 x 150 Head:12 mtr

 

 

 

 

 

 

power : 25 HP

 

2 nos

New

 

 

 

 

 

 

 

 

 

c) Raw juice pump

 

Kirloskar

2 nos

New

 

 

with tank

Type : KPD 150  / 40 H

 

 

 

 

 

 

Size: 150 x 200 Head:60 mtr

 

 

 

 

 

 

power : 120 HP

 

2 nos

New

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

d) Imbibition water pumps

Type : KPD 100  / 40 H

Kirloskar

2 nos

New

 

 

with tank

Size : 100 x 125 Head: 50 mtr

 

 

 

 

 

 

power : 30 HP

 

2 nos

New

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

Baggasse belt conveyor

2000 mm width with

 

1no

Used Imported

 

 

 

10 mts long drives

 

 

 

 

 

 

 

 

 

 

 

17

Baggasse Elevator

1500 mm width with

Saisiddha Sugar

1no

New

 

 

 

30 mts long drives

Equipment Co.(P)Ltd

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

Mill EOT Crane

Capacity - 25 T

GRIP Engineers(P)Ltd

1no

New

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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1.

 Clarification Plant

 

 

 

 

 

 

I)Mesurement of   

  :    350 TPH

 

 

 

 

 

raw juice

 mass flow meter    

Krohne marshall

1 no

New

 

 

Mesurement of

 mass flow meter    

Krohne marshall

1no

New

 

 

Imbibition water

 

 

 

 

 

 

 

 

 

 

 

 

2.

Juice Heaters

 

Lakshmi Consulta

 

 

 

 

 Vapour line juice tubuler

500  Sqm. Heating surface

tion (P) Ltd

1 no

New

 

 

heater from V body

 

Hydrabad

 

 

 

 

 

 

 

 

 

 

 

Dyanamic juice tubuler

 

 

 

 

 

heater  from IV body

500  Sqm. Heating surface

"

1 no

New

 

 

RJ/Secondary  Juice

 

 

 

 

 

 

tubuler heater  

400 Sqm . Heating surface

"

1 no

New

 

 

 

 

 

 

 

 

 

Secondary Juice

400 Sqm. Heating surface

"

2 nos

New 

 

 

tubuler Heater

 

 

 

 

 

 

 

 

 

 

 

 

 

Spare tubuler Juice heater        

400 Sqm. Heating surface

"

1 no

New

 

 

 

 

 

 

 

 

 

Clear Juice tubuler heater

400  Sqm. Heating surface

"

1 no

New

 

 

 

 

 

 

 

 

3.

Juice Sulphitation vessels

400 HL Capacity 2.5 mtr.Dia

"

1 no

New

 

 

 

With suitable pumps and motors

 

2 nos

 

 

 

 

 

 

 

 

 

4.

Sulphur Gas Plant

200 kg /hr film type sulphur burner

Vishwa System

2 nos

New

 

 

 

 

(P) Ltd

 

 

 

5.

Air Compressor

1230 cum/hr  1 kg /sqcm  45 KW

Ingersoll Rand

3 nos

New 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Vaccum filters

SS, 12” x 24” 85 sqmtr

Jord Engg(I)Ltd

2 nos

New

 

 

 

With necessary mond, filterate

Baroda

 

 

 

 

 

pumps Mud pumps and vaccum

 

 

 

 

 

 

pumps with drives

 

 

 

 

 

 

 

 

 

 

 

7.

Mud bin

80 MT Capacity   MS Tank  with

 

1 no

New

 

 

 

40 meter x 600 mm belt conveyor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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8.

Lime Station 

1200 KG /hr lime slaker 

Shivepad

 

 

 

 

 

Size 1000 x 5000 with lime

Engg.

1 no

New

 

 

 

elevator

(P)Ltd

 

 

 

 

 

 

 

 

 

 

9.

Classifier

Vibro Screen  type classifier

      "

1 no

New

 

 

 

 

 

 

 

 

10.

Milk of lime

MS Tank with stirrer  and

      "

2 nos

New

 

 

Tank

with suitable pumps

 

 

 

 

 

 

 

 

 

 

 

11.

Sulphured

MS Tank 600 HL Capacity

 

1 no

New

 

 

Juice Tank

With 2 Nos suitable pumps

 

 

 

 

 

 

And motors

 

 

 

 

 

 

 

 

 

 

 

12.

Dorr Clarifier

444 clarifier 

Jord Engg.

2 nos

New

 

 

 

4 compartment 10370 dia

(I) Ltd

 

 

 

 

 

Clear juice mond 200 HL

 

1 no

New

 

 

 

With suitable pumps

 

2 nos

New

 

 

 

and motors

 

 

 

 

 

 

 

 

 

 

 

13.

Evoparators

Semi Kestmer  -  2400 sqm

Kay bouvet

1 no

New

 

 

I st

 rapour reciever

Engg.Ltd

1 no

New

 

 

II nd

3000 sqm. Roberts type

 

1 no

New

 

 

III rd

950 sqm. Roberts type

 

1 no

New

 

 

IV th

1100 sqm. Roberts type

 

1 no

New

 

 

V th

750  sqm. Roberts type

 

1 no

New

 

 

 

With necessary contensate

 

 

 

 

 

 

Syrup pumps and motors

 

 

 

 

 

 

 

 

 

 

 

14.

Syrup

75 cumtr/hr syrup with fully

TLPT

1 no

New

 

 

Clarification

Automatic control system

London

 

 

 

 

Plant

Vfd pumps for Feed,Chemical

 

 

 

 

 

 

Dosing  & Stirrers Comprising

 

 

 

 

 

 

of  75 sqmtr heaters Reaction

 

 

 

 

 

 

tank,clarifier,buffer tank,Scum

 

 

 

 

 

 

tank & treatd syrup tank

 

 

 

 

 

 

Chemical Preparttion & Dosing

 

 

 

 

 

 

tank alongwith suitable pumps

 

 

 

 

 

 

& Motors

 

 

 

 

 

 

 

 

 

 

 

15.

Syrup

continues type150 HL capacity

 

1 no

New

 

 

Sulfitation

With receiving mond and pumps

 

 

 

 

 

Tank

With motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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16.

PAN STATION

 

 

 

 

 

 

1) Syrup storage

360 HL each

 

10 nos

New

 

 

Tank

500 HL each

 

2 nos

New

 

 

 

 

 

 

 

 

 

2) Vacuum pans I

80 MT capacity pans

Lakshmi

4 nos

New

 

 

II

60 MT capacity pans

Consulatation

2 nos

New

 

 

III

25 MT continuous pan

Pvt. Ltd

1  no

New

 

 

IV

35 MT  continuous pan

Hydrabad

1 no

New

 

 

 

with suitable pumps and motors

 

 

 

 

 

 

 

 

 

 

 

17.

Condensation

Spray Eng Devices

Spray Engg

 

 

 

 

system

Fully Automatic control

Devices

 

 

 

 

 

1100 mm dia SS Condenser

 

1 no

New

 

 

 

1200 mm dia SS Condenser

 

2 nos

New

 

 

 

1300 mm dia SS Condenser

 

6 nos

New

 

 

 

With gravity system from

 

 

 

 

 

 

Condenser to cooling tower

 

 

 

 

 

 

 

 

 

 

 

18.

Cooling Tower

4 cells 1500 cumtr/hr RCC

Southern

1 no

New

 

 

 

Cooling Tower Plant with 2000

Cooling Towers

 

 

 

 

 

cumtr/hr 26 meter head

 

 

 

 

 

 

pumps and  motors  

 

1 no

New

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19.

Crystallizers

90 MT Capacity Air Cooled XLR

Lakshmi

2 nos

New

 

 

 

50 MT  Capacity Air Cooled XLR

Consultation

2 nos

New

 

 

 

300 MT Capacity Vertical XLR

 

2 nos

New

 

 

 

70 MT Capactiy Vaccum XLR

 

2 nos

New

 

 

 

80 MT Capacity Vaccum XLR

 

1 no

New

 

 

 

85 MT Capacity Air Cooled XLR

 

1 no

New

 

 

 

 

 

 

 

 

20.

Centrifugals

Western States type G8D 54 x 40

Western States

5 nos

Used Imported

 

 

 

batch type with fully automation

 

 

 

 

 

 

centrifugal Western States 37 inches

Machine Co.

 

 

 

 

 

30continues centrifugal machines

America

 

 

 

 

 

1503 continues centrifugal machines

 

10 nos

Used Imported

 

 

 

 

 

 

 

 

 

 

All machines are provided

Silver Engg

1 no

New

 

 

 

with necessary pug mill,

Works

 

 

 

 

 

Magma Mixer & Run–off Tanks

 

 

 

 

 

 

 

 

 

 

 

 

 

with drives including pumps

Centrifugal Sol

 

 

 

 

 

and motors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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21.

Sugar Melter

16 MT/hr.Capacity

 

2 nos

New

 

 

 

with melt Pumps

 

 

 

 

 

 

 

 

 

 

 

22.

Air Compressors

i) 8” x 5” 100 PSIG 40 HP

Ingersoll rand

2 nos

New

 

 

 

 

 

 

 

 

23.

Sugar Hopper

i) Plain tray grass hopper

Lakshmi

2 nos

New

 

 

 

12 mtrs.long 2mtr width

Consultation

 

 

 

 

 

ii) Hot Air hopper

 

2 nos

New

 

 

 

12 mtrs.long 2mtr width

 

 

 

 

 

 

iii) Cold Air hopper

 

2 nos

New

 

 

 

12 mtrs.long 2mtr width

 

 

 

 

 

 

with suitable super heated

 

 

 

 

 

 

wash water systems with

 

 

 

 

 

 

pumps and motors

 

 

 

 

 

 

 

 

 

 

 

24.

Sugar Grader

MOGENSEN SIZER 20 T/hr

International

2 nos

New

 

 

 

 

combustion(I)Ltd

 

 

 

25.

Sugar Elevator

20 T /hr

Lakshmi

2 nos

New

 

 

 

 

Consultation

 

 

 

26.

Sugar BIN

100 T Capacity

          "

2 nos

New

 

 

 

 

 

 

 

 

27.

Sugar Weighing

100 kg Capacity

Hi-Tech

2 nos

New

 

 

Machines

fully automatic

Engineers

 

 

 

28.

Bags Stitching

300 bags /hr

 

3 nos

New

 

 

Machines

 

 

 

 

 

29.

Cold Water Tank  

600 HL Capacity MS

 

2 nos

New

 

 

 Hot Water Tank

600 HL Capacity MS

 

1 no

New

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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GENERAL

 

 

 

 

 

1.

MILL HOUSE

 

 

 

 

 

 

Structural materials

Suitable columns and staging

 

 

 

 

 

 

Alongwith pipe lines

 

 

 

 

 

 

Suitable building with structural and

 

 

 

 

 

 

Aluminium  Roofings  including side clading

 

 

 

 

 

 

 

 

 

 

 

2.

BOILING HOUSE

 

 

 

 

 

 

Structural materials

Suitable columns and staging

 

 

 

 

 

 

Alongwith pipe lines

 

 

 

 

 

 

Suitable building with structural and

 

 

 

 

 

 

Aluminium  Roofings  including side clading

 

 

 

 

 

 

 

 

 

 

 

 

 

All units are provided with

 

 

 

 

 

 

Suitable capacity pumps, gear boxes and

 

 

 

 

 

 

Pipe lines Necessary pipe lines are provided

 

 

 

 

 

 

for steam, exhaust  Juice,syrup,massecuite,

 

 

 

 

 

 

molasses, Air,Hot water and Cold water

 

 

 

 

 

 

of suitable size

 

 

 

 

 

 

 

 

 

 

 

3.

ELECTRICALS

Suitable control panel with relevant

 

 

 

 

 

 

electrical equipments are

 

 

 

 

 

 

Provided for all the machineries

 

 

 

 

 

 

 

 

 

 

 

4.

INSTRUMENTATION

Control instrumentation panel

 

 

 

 

 

 

With automation is provided for

 

 

 

 

 

 

All the Plant equipments

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page /9/

 

 

                                                                List of Spares for Disposal

 

 

 

 

 

 

 

 

 

 

Sl.No

Describption

Specification

 

Qty

Status

 

 

 

 

 

 

 

 

1.

Mill roller pinion

Dia-1200mm,No of teeth-17nos

 

3 nos

New

 

 

 

Width-555 mm

 

 

 

 

2.

Cane carrier chain

chain pitch:200 mm

 

100 mtr Approx

New

 

 

Cane carrier Slat

slat length:2000 MM

 

200 nos

New

 

3.

Rake carrier chain

chain pitch:300 mm

 

100 mtr Approx

New

 

 

 

 

 

 

 

 

4.

Helical gear

Dia-1355mm,Width-610 mm

 

1 nos

Used Imported

 

 

 

 

 

 

 

 

5.

Trash beam

Length-2050 mm Height-610 mm

 

1no

Used Imported

 

 

 

 

 

 

 

 

6.

Trash plate

Pitch-2" Length-2050 mm

 

1no

Used Imported

 

 

 

 

 

 

 

 

7.

Mill roller Plain shaft

 

 

1no

Used Imported

 

 

 

 

 

 

 

 

8.

Roller with grooved shell

Dia -1085 mm Pitch - 3"

 

1no

old

 

 

 

Dia - 950 mm Pitch - 2"

 

1no

old

 

 

 

Dia - 940 mm Pitch - 2"

 

1no

old

 

 

 

UFR Dia - 855 Pitch - 2"

 

1no

old

 

 

 

 

 

 

 

 

9.

DC Motor with cooler (Spare)

Power :750 kw ,

 

1 no

New

 

 

 

 

 

 

 

 

10

Baggasse Elevator Slat

1500 mm Length

 

54 nos

New

 

 

 

 

 

 

 

 

    11     

Baggasse Bailing M/c

 

 

2 Nos

New

 




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