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Steel Rolling Mill

A.) Complete automatic 16” Structural Mill

Details of Complete 16" Structural Mill with 6 stand:FOR SALE

1.       Complete automatic 16” Structural Mill, 6 stand Total

 

2.       4 stand 16” and 2 stand 14”

 

3.       Production Capacity: 15 M.T per hour,

 

We have ready stock of Rolls for Angle

 

50mm, 65mm, 75mm, 90mm, 100mm, 110mm

 

Further we can develop 130mm, 150mm,

 

Channel ready roll: 75/40, 100/50, 125/65and 150mm

 

Further we can develop 200mm

 

Power load: 1700 KVA,

 

1000 H.P Motor-01

 

800 H.P Motor-01

Details of Plant & Machinery:

 

1. Factory shed and building- Rs2,10,00,000 (rupees two crores ten lacs only)

2. Plant & Machinery- Rs8,50,00,000 (rupees eight crores fifty lacs only)

3. Weight Bridge- Rs13,00,000 (rupees thirteen lacs only)

4. Electrical Installation-Rs 1,00,00,000 (rupees one crore only)

5. E.O.T Crane-Rs9,50,000 (rupees nine lacs only)

6. Metal Rolls- Rs 1,50,00,000 ( Rupees one crore fifty lacs only)

7.Land approx-3 acres



B.) HI MILL / 2 HI MILL COLD ROLLING MILL

4 HI REVERSABLE MILL BACKUP ROLL DRIVE.
HOUSING WITH SOLID DRUM PLAT FORM.
MAIN GEAR BOX RATIO 40:1
COILERS GEAR BOX RATIO 35:1
COOLANT TANK 5000 Ltr (SHOP AID)
COOLANT PUMP ( MAKE : Mother and Ploti Ltd.)
CAP : 30M3 / HR.
HEAD : 63 Mtrs.
MOTOR : 15 KW 2880 RPM.
SCREW DOWN BODY WITH WORM & WORM WHEEL. COMPLIT ASSEMBLY.
SCREW DOWN MOTOR.
H.P : 5
RPM : 960 2 Nos.
MAIN MOTOR WITH BLOWER.
K.W : 200
R.P.M : 1000
RIGHT SIDE MOTOR WITH BLOWER.
K.W : 130
R.P.M : 1500
LEFT SIDE MOTOR EITH BLOWER.
K.W : 100
R.P.M : 1500
WORK ROLL FOR SKIN PASS ( Dia 604.47 ) :- 2 Nos.
BACKUP ROLL CHOCK WITH BEARING :- 4 Nos.
DRIVE :- SEMENS
MAIN MILL : 600 AMP 1 Q 6RA70
BOTH COILER : 280 AMP 4 Q 6RA70
SPAIR LIST
BACKUP ROLL : 2 Nos.
BACKUP CHOCK WITH BEARING : 4 Nos.
WORK ROLL CHOCK : 4 Nos.
SPHERICAL ROLLER BEARING 23068 : 2 Nos New


C.)
  • Location: Silvassa, Dadra & Nagar Haveli, India


1.) Land Area Freehold

 

40000 sq mtrs     (10 acres) in Boundary wall

28000 sq mtrs     undeveloped outside boundary adjoining the above plot

Total - 68000 sq. mtrs

 

  1. Name of Banker                           :   Indian Bank

                                                                  

  1. Limit Availed                                CC Limit                      1100 Lacs

                                                      Adhoc CC Limit            300 Lacs 

                                                      Term Loan                  1363 Lacs

(Present Outstanding    742 Lacs As on 30.07.10)

 

  1. Item of manufacturing                   :   M.S. Bars/ Tor & TMT Bars

 

  1. Nature of project                            :   Rolling Mill

 

  1. Size of the unit                             :  Medium Scale Industry

 

  1. Constitution                                   :  Deemed Public Limited Company 

 

  1. Present Installed Capacity              :  120000 M.T. per annum

    .

  1. SIA                                             :  914/SIA/IMO/2005

 

  1. 10. D I C Silvassa                             :  DIC/ 1 (4269/NOC/2005/266) dtd. 16.03.2005

 

  1. 11. Production start on                      :  15.01.2006

 

  1. 12. Pollution                                      :  All approvals obtained vide NOC no. PCC/DDD/

O-2200/SL/WA/05-06/649 dtd. 1.07.2005 renewal obtain up to 31.12.2010

13.  PAST PERFORMANCE:

 

The past performance of the company has been encouraging since its inception which will be apparent from the following figures:

                                                                       (Rs. In lacs)

Particulars

   2007-08

(Audited)

   2008-09

(Audited)

   2009-10

(Provisional)

TURNOVER

10715.00

19253.51

16119.19

OPBDIT

416.53

421.33

634.41

INTEREST

56.38

220.98

190.48

DEP.

291.39

315.18

276.94

PAT

66.62

97.60

166.99

CASH ACCRUALS

358.01

412.78

443.93

CAPITAL

315.86

315.86

309.86

NET WORTH

1368.03

1465.63

1626.62

TOTAL DEBT

1667.89

1617.01

1971.11

 

 

14. Plant details:

 

  • The mill is installed to produce 10,000 Metric Tons of Re-Bars per month.
  • The diameters which can be manufactured are 8/ 10 / 12 / 16 / 20 / 25 / 28 / 32 /36 / 40MM.
  • The per annum capacity is 120000 MTPA.
  • Electricity load is 2500 KVA/Connected load at 11000 Volts
  • Price of one unit of electricity is Rs.3.60 per Unit

 

 

15. Mill Specs:

 

  • 3 – 16 inch Roughing Stands in continuous manner
  • Two rows of 6 -14 Inch intermediate stands in continuous manner
  • Two rows of 4-12 Inch finished stands in continuous manner
  • Two Cooling Beds each 90 meter long
  • 30 MT per hour capacity of reheating furnace to heat billet using Furnace Oil
  • Coal Gasifier for producing Gas instead of using Furnace oil to reheat billet is also available.
  • TMT  (Thermo mechanically Treated) system from THERMEX Germany
  • Mill Water Tank for storing 30 lacs liters of water
  • TMT water Tank for storing 30 lacs liters of water
  • 100 MT capacity weigh bridge
  • Rolling Speeds of 8mm Dia is 14 M.Second which is appx. 25 MT/Hour

 

 

16. Status of Company

 

Closely held Limited Company with 100% shareholding with the promoters. The Shares of the Company will be sold to the new promoters.

 

 

 

17. Litigation

 

Since the company will be taken over by way of transfer of shares it will be responsibility of the old management to clear all old liabilities on account of trading operations.

There are no statutory liabilities of any kind as yet pending on in litigation with any department.

 

18. Excise

 

On 3/12/09 the department carried out an illegal search and made a panchnama for alleged evasion of duty to the tune of Rs. 83.00 lacs. No show cause notice pursuant to the above panchnama has been served till date which renders the above allegation barred by time as per the Central Excise Act. At present no demand is exists. More over the above demand for Rs. 83.00 lacs has already been deposited under protest.

 

19.  Sales Tax

 

No demand pending assessment completed for A.Y. 07-08.

 

  1. 20. Income Tax                                   : 

 

Assessment completed up to A.Y. 2008-2009.

Carry forward losses as per Income Tax for purpose of calculation to set off income tax liability is Rs. 800 lacs approx.

No demand pending till date. 

 

  1. Expected Price                              :  Rs. 35.00 Crores

                                                                Bank dues Rs. 22.00 crores app. to be transferred.



D.)
16”Re-rolling mill

1.The mill is situated at Jamshedpur.

 

2.The factory is spread in 3 Acre land with 2 double storied pucca building.

 

3.Labour Quarters are available inside factory.

 

4.Since there are so many Ingot factory in and around our Factory,the

    raw material inventory required for maximum 2 days.

 

5.The present production capacity of Mill is 100 Ton per day and can be enhanced to 140 -150 Ton

   with small modification.

 

6.The factory is at very easy access from Jamshedpur Town and can be visited

   by owenr itself even at mid night.

 

7.We have very strong Brand image in market having ISO and ISI and our TMT is sold at premium

   against advance paymnet or delivery against payment only.

 

8.The market of our TMT is spread in Jharkhand,Bihar,Andhra Pradesh and upto Bangalore.

 

 

16”Re-rolling mill Machine details 

Sr. No.

P A R T I C U L A R S

Qty.

Nos.

1

Bhatti – 60 feet (6 mt. per hour)

1

2

Ruffing stand 16”

5

3

Ruffing Mill reduction Gear Box

1

4

Ruffing Mill Pinion Gear 16”

1

5

Ruffing Mill Speed – 146

1

6

Ruffing Mill Motor 800HP Kirloskar make

 

7

Ruffing Mill Ripiter 

3

8

Scrap Shear Machine

1

9

Enter Mill stand

4

10

Continuous Mill Stand

2

11

Enter Mill Pinion Gear Box

1

12

Continuous Mill Increaser Gear

1

13

Enter Mill Speed – 320 to 340

 

14

Enter Mill Ripiter

3

15

Cooling Bed Pinch Roll with motor 10HP Kirloskar make

1

16

Cooling Bed Rotaing shear with motor 15HP Kirloskar make

1

17

Cooling out Pinch Roll 200 Centre with Motor 15HP Kirloskar make

1

18

Quenching Box Two Pipe 6 Mtr. Length

1

19

Cooling bed 200 Feet with W channel

2

20

Cooling bed Roller & Motor 10HP Kirloskar make

10

21

Compressor Machine with Motor 15HP

1

22

Rotary Compressor Machine

1

23

Water Pump with Motor

2

24

Cooling Tower with Two Motor

2

25

Power factor Panel Complete Set  

1

26

60 MT weight Bridge

1

27

TMT Machine Full Set Make : RA

1

28

Cool plizer with motor 15 hp

1

29

Compressor with Motor 10 HP

2

30

End Cutting Machine

3

31

Lathe Machine Length 16 Ft.

1

32

Lathe Machine Length 12 Ft.

2

33

Lathe Machine Length 8 Ft.

1

34

Lathe Machine Length 6 Ft.

1

35

Sharper Machine

2

36

Welding Machine

3

37

Drill Machine

3

38

T.M.T quenching Pipe 6 Mtr.

1

39

125 KVA Generator 

1

40

60 KVA Generator 

1

41

5 KVA Generator 

1

42

1600 KVA Transformer

1

 

Extra items

 

43

New Cold Shear Machine

1

44

Ruffing Mill Coupling

2

45

Ruffing Roll

4

46

Enter Mill Roll

6

47

Water Pump 125 HP Make : M&T

2

 



E.)

Details of (Scantly used) 18” Automatic Complete

“STRUCTURE STEEL RE-ROLLING MILL PLANT”
“Year of Starting Production 2005-2006”

•    Fly Wheel                    16-17 MT Fitted with Shaft EN – 9, Bearing-2nos. C.I. Brackets –            
     2nos.  Foundation Slabs. 
•    Pulley                 V-Belts Pulley fitted with V- Belts E-Section and Counter Shaft
                                           Pulley for Main Motor.
•    Reduction Gear Box   Steel Fabricator Body Double Helical Gears, Bearings, Oil Lubricant 
                                                Systems with Gear oil Tank and Pump with Motor,
     1.  Ratio                        1:3.5
     2.  Gear Face                 560 mm
•    Pinion Gear Box         460mm P.C.D. Center Steel Fabricator Body in 4 pcs. Helical Gears,
                                           Bearings, Oil Lubricant systems. Gear Coupling         4 nos.

•    Details of Mill Stands 18” stands 6nos. with Rolls, Fiber Chocks with Fiber Bearing,
     Spindle, C.I. Coupling, Foundation Lines etc.

                  1. Stand – 1,  >>  54” Roll Barrel Length
                  2. Stand – 2,  >> 50” Roll Barrel Length  
                  3. Stand – 3,  >> 42” Roll Barrel Length
                 4. Stand – 4,  >> 36” Roll Barrel Length
                  5. Stand – 5,  >> 36” Roll Barrel Length
              6. Stand – 6,  >> 36” Roll Barrel Length
                                Foundation   Centre of Mill Stands (Line to Line centre), 54“ (1370mm)

•    Operations               By conveyor and Tilting / Shifting / Y - Table etc. complete with
                                              Chains with Pulleys, Motors, Panel and push button station.

•    Cooling Bed                       Fully Automatic Fabricated in M S Girders Channels and             
                                                      Chains.

•       Motor                                 1500 HP 735 RPM 433Volts Slippring Make- Alstom, Year 2005
                                                     with water stator, Foundation Lines and T-Bolts.
          Electrical Panel                  L T Panel fitted with 4nos. A C B and Starters.

•       Transformer                       2750 KVA 33000/433 Volts Make- Kirlosker, Mfg. 
•       Sub-Station                        33000 Volts Line Complete Electrical fitting and Polls etc.
•        Electrical Cables               L T cable for main Motor and other small motors.
 
•    Straightening Machine     400 mm centre fitted with 10 Rolls, Gear box, Motor and starter
                                                 for MS Angle and Channel,

•    Re- Heating Furnace 1.  16 Ft.  x 75 Ft. Double Zone complete with all respect.
2.  Pusher (Mechanical) Reduction Gear Box, with Motor, Starter 
3.  Ejector with gear box, Motor, Starter etc.
4.  Main oil tank 30 K. L. and Small oil tank 3 K. L.,
5.  Chimney, 60 ft. Fabricated in M.S. Plate.
6.  Heating Pumping Unit and Blower, with 60 HP Motor.


7.  Double Air Pipe Line from Respirator to Smoke Chimney,

•    Workshop fitted with Motors and Starters on each machine.
1.  Lathe Machine            16 Ft.,   5 Nos.
2.  Lathe Machine       12 Ft.,   2 Nos.
3.  Lathe Machine        8 Ft.  
4.  Shaper                  32”,                
5.  Drill                              1.5” (40mm),              
6.  Hexa and Tool Grinder,               

•    Spare Roll Sets            41 sizes Approx. of I-Beam, H-Beam (Girder), Channel,             
                                            Angle and Flats. The details are as below:
1.     Channel - 5 sizes.                               150x75,
             175x75,
         200x75,
            250x82,
           300x90,

2.    I-Beam (Girder)  - 4 sizes                    150x75,
                                                                          200x100,
                                                                          250x125
                                                                          300x140,

3.    H – Beam (Girder) - 3 sizes.                  200x200,  200x150, 150x150 (for Railway),

4.    Angle - 20 sizes.                                  150x150x20, 16, 12,                                                              
                                                              130x130x12, 10
     110x110x12, 10, 8                    100x100x10, 8, 6
     90x90x8, 6
      80x80x8, 6
      75x75x8, 6, 5
      65x65x6, 5,

5.    Flat - 9 sizes.     40, 32, 30, 25, 16, 12, 10, 8, 6                                
              (Up to 400 mm Width),

•    Laboratory:              Complete with U. T. M. Machine.
•    Crane 2nos.                    5 Ton Crane Hoist fitted at V Shape Fabricator Box
            Beam, Cabin operator. 
•    Shed                          200’ x 50’ Main shed + 40’x40’ + 60’x13’ + 200’x40’ +
            100’x40’ + 80’20’ + 86’x40’=29420 Sq. ft. from                   
                                                            Re - Heating to Cooling bed. 
•    Open Shed            50’x216’ for Dispatch of finish product.
•    Crane                   Double Hoist 5 + 5 Ton Capacity Cabin operator at open
            shed,

•    Store & Spare   Daily consumable Equipments. 


List of Running Induction furnace of 4 Ton Capacity

•    Induction Furnace 4 Ton, 1600 KW, Year 2004, INDUCTOTHERM - E + Model, Main Panel       including Capacitor, Thruster (S.C.R.), Electronic Cards, D C Chock (CLR), A C Chock                    (D I /   D T) , A C B, Fuse, Small Transformers, Copper Bus bars / Pipes etc. 
•    Hydraulic Power Pack,
•    Heat Exchanger, D M Water Pump,
•    Change over switch with out put copper bus bars / Tubes,
•    Remote Panel
•    Crucibles 4 Ton  with Hydraulic cylinder, with water cooled leads 2 sets,
•    Transformer 2200 KVA 33000 / 575 Volts, Copper winding,

•    Pumps. Water Pumps with Motor with pipe line                                                                                         1. KDS Pump 10x40      2 Pcs.
2. KDS Pump 10x50      2 Pcs.

•    Cooling Tower with Pipe Line,

•    Pollution Plant completes up to chimney fitted with motor.

•    Spare Transformer 2300 KVA 33000 / 575 Volts, Copper winding

•    Sub-Station :-
1. Isolator    2
2. Duo Set    6
3. LA Stand    3
4. Aluminum Bus Bar    2
•    Compressor:-
    1. TS 10                 Make- ELGI    1 No.
    2. TS 15 HN           Make- ELGI    1 No.
•    Spectrometer Make-SHIMADZU, Y. O. M. – 2004, M/c. No. PDA 7000
                                        and complete Laboratory of Equipment

•    Scrap Bundling Machine
•    Slag Cutting Machine
•    Over Head Water Storage Tanks (Sintex Tank on Steel Fabricated Structure)

•    LIST OF MISLLINIOUS ITEMS AS BELOW:
        Items                                          Nos.     Items                                   Nos.
        Fans    8     Welding Machines                  2
    Gas Cutters    2    Cable of Miscellaneous Size    2 Bundle
    Dhalai Ke Pots    2    Casting Plates                          4
    Casting Chimneys    4    Slag pots              2
    Ramming Mass Tray    2    Silicon manganese Tray      2
    Hangers    5    Drill Machine                             1
    Grinder Machine    1     Mold Dismantling M/c.                 1
    Hand operator Magnets     1   
   
•     Shed       140’ x 50’x28’ Main Shed + 40’x60’  Lean-to sheds = 9400 Sq. ft.,
                                                               
•     EOT Crane      10 / 3 MT    2nos.

•     Store & Spare       Daily consumable Equipments.



Copyright 2004 All Rights Reserved.